Ceramic membrane is a porous fine ceramic filter which is sintered from Alumina, Titania or Zirconia under ultra high temperature. Ceramic membrane normally has an asymmetrical structure with porous support active membrane layer. The macro porous support ensures the mechanical resistance while the active layer functions separation ranging from Micro filtration, Ultra filtration and even Nano filtration (from 10nm down to 1KD). Ceramic Membrane always runs at a Cross Flow Filtration mode. The turbid fluid goes through membrane layer inside the single channel or a multi channel at a high velocity. Driven by Trans Membrane Pressure (TMP), the clean liquid with micro-molecule pass through the membrane layer vertically to permeation, the solid and big molecule is rejected in retenate. The feed fluid is thus clarified, concentrated and purified.

Advantages:
       

• Acid/ Alkaline/ Oxidation chemicals resistance
• Solvent stability
• High thermal stability
• Steam disinfected
• Wearability and excellent strength
• Universal replacement compatible
• Retenate mycroproteins can be used without chemical additives

Applications:

• Biotechnology
• Pharmaceutical
• Traditional Medicine
• Food & Beverage
• Waste water treatment
• Chemical Industry
• Nano Particle
• Oil Water separation (Colloidal)

Aastropure Systems Private Limited has adopted cross flow pressure driven membrane filtration. Our in-depth industrial experience of a decade has enabled us to manufacture a precision-engineered range of Reverse Osmosis Systems (RO Plants), Micro Filtration Plants, Ultra Filtration Plants, Nano Filtration Plants and Desalination Plants. Fully automatic, these osmosis systems are used for water and waste water are manufactured using membrane technology. We make use of high grade raw material to manufacture our range and make sure that the systems provided by us remain functional for a longer period of time. We make use of latest technology to customize our range in accordance with the specifications of our clients. Skid consisting of Flow Meters, Pneumatic Valves, SS or PVC Piping, Pressure Gauge, and Electrical Control Panel.

Latest quality standards that we follow have enabled us to offer a widely acclaimed range of Membrane systems which are used in various domestic and industrial applications. Our commitment towards excellence has enabled us design membrane system from 1 cu. meter per day to 5000 cu. meter per day.

We are also manufacturing and exporting Macro Filtration Units like Gravity Filter, Pressure Sand Filter, Dual Media Filter, Multi Grade Filter, Activated Carbon Filter, Iron Removal Filter, Colloidal Silica Removal Filter etc., Micro Filtration Units like Cartridge Filter, Bag Filter etc., Membrane Filtration Units like Micro Filtration (MF) Plant, Ultra Filtration (UF) Plant, Nano Filtration (NF) Plant, Reverse Osmosis System (RO Plant), Electro De-Ionisation (EDI) Plant etc., Ceramic Membrane Filtration Units like Micro Filtration (MF) Plant, Ultra Filtration (UF) Plant, Nano Filtration (NF) Plant, Ion Exchange Units like D. M. Plant, Mixed Bed Plant, Softening Plant, De-Alkaliser etc., Disinfection Units like Ozonator, Electro Chlorinator, UV Purifier, Chlorine Dosing Machines etc., Domestic RO Plant, UV Purifiers etc.

Membrane can selectively separate components over a wide range of particle size and molecular weight from macromolecular materials. Membrane should be selected such that the size of the pores is smaller than the size of the smallest particle in the feed stream that is to be retained by the membrane.

We have membrane technology for Different type of industries for different applications.

Pharmaceutical Industry

Recovery of valuable product from mother liquor, Concentration of any dilute solution at low energy consumption, Concentration and Purification of Enzymes and Amino acids, Vitamins and Antibiotis, Concentration and Fractionation of Blood and Plazma and Fermentation Broth

Chemical Industry

Concentration and Desalting of Reactive, Acid and Direct Dyes, Concentration and Purification of Dispersing Agent, Photographic Emulsions. Glycol and Glycerin recovery, ED Paints recovery from rinse bath and recycle of fresh water, Oil and water separation, Purification of valuable aqueous solution, Refinement of Brine with ceramic membrane in Chlor-alkali industry.

Food and Beverages (Distillery) Industry

Concentration, Clarification and Purification of Fruit Juice like Apple, Grape, Orange, Mango etc., Sugar Cane Juice, Starch and Glucose, Beer and Wine

Textile Industry

Recovery of Salt (NaCl & Na2SO4) from Dye Bath waste water, Starch and Poly Vinyl Alcohol, Indigo Dye and Reduction of COD, BOD, Color, TDS, Oil and Grease, Suspended Solids and Other polluted parameters.

Metal and Tanneries Industry

Recovery of precious metal Zinc, Chrome, Nickel, Gold, Silver, etc., Copper Sulphate from Waste stream, Chrome from tannin bath and Concentration of dilute Hydrochloric Acid, Nitric Acid and Sulphuric Acid and recycle fresh water

Paper and Pulp Industry

Recovery of valuable chemical like Lignin, Ligno Sulphonate and Caustic from wastewater

Membrane can selectively separate components over a wide range of particle size and molecular weight from macromolecular materials. Membrane should be selected such that the size of the pores is smaller than the size of the smallest particle in the feed stream that is to be retained by the membrane.

There is different membrane processes classified according to driving force used in process like Pressure, Electrical Potential, Particle Pressure and Concentration Ingredient.

• Concentration and Fractionation of Skimmed Milk
• Concentration and Fractionation of Cheese Whey
• Concentration of Whole milk
• Separation of Protein and Lactose from Cheese Whey and Skimmed Milk
• Concentration and Purification of Lactose and Protein
• Removal of traces of milk and Aroma from condensed water of Spray drier plant
• Reduction of All major effluent parameters for from wastewater
• Recycling of fresh water from wastewater

Aastropure Systems Private Limited has developed pilot scale trial facility at their premises and at customer's site to check the feasibility of membrane technology for specific feed solution. Based on pilot scale trial data we will design suitable system with engineering excellence to meet customer's requirement.

We undertake Concept Development, Design, Construction, Erection and Commissioning of Turn Key Engineering Projects and Infrastructure Projects of Environmental Management of Different types of Industries, Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies, Special Economical Zones (SEZs) and Industrial Complexes. We are also giving consultancy for getting Environmental Clearance from Ministry of Forest and Environment for these projects. We have expertise for execution of projects.

We are executing the Turnkey Engineering Projects of:

• Water Treatment Plant Projects
• Effluent Treatment Plant Projects
• Zero Discharge System Projects
• Sewage Treatment Plant Projects
• Solid Waste Management Projects
• Air Pollution Control System Projects
• Rain Water Harvesting Projects
• Operation and Maintenance Contracts –WTP/ ETP/STP

We undertake Concept Development, Design, Construction, Erection and Commissioning of Water Treatment Plant Projects of Different types of Industries, Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies, Special Economical Zones (SEZs) and Industrial Complexes.

Water Treatment Plant (WTP) Projects of Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies, Special Economical Zones (SEZs)

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• Filtration Units like Flocculator, Clarifier, Clariflocculator, Tube Settler, Primary Sedimentation Tank, Gravity Filter, Pressure Sand Filter, Dual Media Filter, Multi Grade Filter, Activated Carbon Filter, Iron Removal Filter, Colloidal Silica Removal Filter, Swimming Pool Filtration etc.
• Disinfection Units like Ozonator, Electro Chlorinator, UV Purifier, Chlorine Dosing Machines etc.

Water Treatment Plant (WTP) Projects of Different types of Industries

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• Macro Filtration Units like Gravity Filter, Pressure Sand Filter, Dual Media Filter, Multi Grade Filter, Activated Carbon Filter, Iron Removal Filter, Colloidal Silica Removal Filter etc.
• Micro Filtration Units like Cartridge Filter, Bag Filter etc.
• Membrane Filtration Units like Micro Filtration (MF) Plant, Ultra Filtration (UF) Plant, Nano Filtration (NF) Plant, Reverse Osmosis System (RO Plant), Electro De-Ionisation (EDI) Plant etc.
• Ceramic Membrane Filtration Units like Micro Filtration (MF) Plant, Ultra Filtration (UF) Plant, Nano Filtration (NF) Plant
• Ion Exchange Units like D. M. Plant, Mixed Bed Plant, Softening Plant, De-Alkaliser etc.
• Disinfection Units like Ozonator, Electro Chlorinator, UV Purifier, Chlorine Dosing Machines etc.
• Domestic RO Plant, UV Purifiers etc.

We undertake Concept Development, Design, Construction, Erection and Commissioning of Effluent Treatment Plant Projects of Different types of Industries, Special Economical Zones (SEZs) and Industrial Complexes.

Primary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of:
 

• Equalisation Tank, Neutralisation Tank, Oil & Grease Removal Tank, Dissolved Air Flotation System (DAF), Primary Settling Tank (PST), Flash Mixer, Flocculator, Clarifier, Clariflocculator, Tube Settler, Sludge Drying Beds. We are also Manufacturing or Supplying Agitators or Mixers for Chemical Mixing, Clarifier or Clariflocculator Assemblies, Media for Sludge Drying Beds, Filter Press and Decanter, etc.

Secondary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of ASP System like Aeration Tank and Secondary Clarifier, Membrane Bio Reactor (MBR), Anaerobic Reactor, UASB System, , Trickling Filter, Sludge Digester. We are also supplying Blowers, Surface Aerators, Activated Biomass and Clarifier Assemblies.

Tertiary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• Gravity Filters, Pressure Sand Filter (PSF), Dual Media Filter, Multi Grade Filter (MGF), Activated Carbon Filter (ACF), Ozonator, Electro Chlorinator, UV Purifier, Chlorine Dosing Machines, Micro Filtration (MF Plant), Ultra Filtration (UF Plant), Nano Filtration (NF Plant), Reverse Osmosis System (RO Plant) for Recycling or Reuse of treated effluent, etc.

Zero Discharge Treatment Plants

We undertake Concept Development, Design, Construction, Erection and Commissioning of Zero Discharge type Effluent Treatment Projects of Different types of Industries, Special Economical Zones (SEZs) and Industrial Complexes. We identify and study the possible options by which treated effluent can be recycled for Process Applications, Gardening, Flushing or for other applications.

We undertake Concept Development, Design, Construction, Erection and Commissioning of Sewage Treatment Plant Projects of Different types of Industries, Special Economical Zones (SEZs), Industrial Complexes, Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies. We identify and study the possible options by which treated sewage can be recycled for Gardening, Flushing or for other Process Applications for industries.

Primary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• Screen Chamber, Equalisation Tank, Oil & Grease Removal Tank, Primary Settling Tank (PST), Clariflocculator, Tube Settler, Sludge Drying Beds. We Are Also Manufacturing or Supplying Agitators or Mixers for Chemical Mixing, Fine or Course Screens, Clarifier or Clariflocculator Assemblies, Media for Sludge Drying Beds, Filter Press and Decanter, etc.

Secondary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• ASP System like Aeration Tank and Secondary Clarifier, Extended Aeration System, FAB based Reactor, Rotating Biological Contactor (RBC), Membrane Bio Reactor (MBR), Anaerobic Reactor, UASB System, , Trickling Filter, Sludge Digester. We are also supplying Blowers, Surface Aerators, Activated Biomass and Clarifier Assemblies.

Tertiary Treatment Units

We are Designing, Construction or Manufacturing, Erection and Commissioning of:

• Gravity Filters, Pressure Sand Filter (PSF), Dual Media Filter, Multi Grade Filter (MGF), Activated Carbon Filter (ACF), Ozonator, Electro Chlorinator, UV Purifier, Chlorine Dosing Machines, Micro Filtration (MF Plant), Ultra Filtration (UF Plant), Nano Filtration (NF Plant), Reverse Osmosis System (RO Plant) for Recycling or Reuse of treated Sewage, etc.

We are Designing, Manufacturing, Erection and Commissioning of Compact Sewage Treatment Plants of Different types of Industries, Special Economical Zones (SEZs), Industrial Complexes, Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies. We identify and study the possible options by which treated sewage can be recycled for Gardening, Flushing or for other Process Applications for industries. We are optimizing the size and power consumption of sewage treatment plant as possible as we can by our best knowledge.

Aastropure’s Compact Sewage Treatment Plants for inland applications have been designed for gravity or pumping treatment of domestic sewage and built to be installed on the surface. These plants carry out the sewage treatment by biological means. The Plants are of the Activated Sludge Process without requiring any other kind of dosing or additivation.

The Plant is single built in a closed module which has different chambers have been arranged, facilitating their transport and installation. Every chamber has been provided with the necessary access and inspection registers.

This modular construction allows the increase of the processing capacity by placing more Plants in parallel. The air diffusers responsible for the oxygenation and agitation of the Sewage.

The Plants are supplied fully pre-assembled and tested, so that they can be installed in their definite location in one day.

STANDARD FEAUTURES

• No Odour Generation
• Inside and Outer protection: epoxy paint
• Aeration system composed by a Blower, an air supply pipe, Fine bubble diffusers and an air relief valve
• Automatic sludge recirculation system
• Access and inspection registers in every chamber
• Packaged and transportable plant
• Suitable for remote locations
• Permanent and mobile installation
• Designed to the required capacity

We are Designing, Manufacturing or Supplying, Erection and Commissioning of entire range of Disinfection System like Water Chlorination Systems, Electro Chlorination System, Ozonator, UV System, Direct Cylinder Mounted Gas Chlorination Systems, Motor Driven Chlorine Dosing Pumps, Solenoid Driven Metering Pumps (Exclusive for Accurate Dosing Needs), Hydraulic Pumps.

We are also supplying accessories required for disinfection plant like Vacuum Controllers, Chlorine Containers, Chlorine Gas Cylinders, Air Breathing Apparatus.

Normally filtered water appears perfectly clear but is mostly contaminated by Bacteria, Yeast, Virus, Mold, Spores and other germs which are dangerous to human Life.

To kill such germs before allowing water for human consumption, there is several processes for disinfecting water. We offer customized solutions for our products as per the specified requirements place by our esteemed clients.

We are Designing, Manufacturing, Erection and Commissioning of Electro Oxidation / Electro Coagulation Plant for Sewage Treatment and Effluent Treatment of Different types of Industries, Special Economical Zones (SEZs), Industrial Complexes, Municipal Corporations, Nagar Palikas, Hotel Industries, Residential Colonies. We identify and study the possible options by which treated sewage can be recycled for Gardening, Flushing or for other Process Applications for industries. We are optimizing the size and power consumption of treatment plant as possible as we can by our best knowledge.

Aastropure’s Electro Oxidation / Electro Coagulation based Plant for inland applications have been designed for gravity or pumping treatment and built to be installed on the surface. These plants carry out the treatment by Electro Oxidation / Electro Coagulation.

The Plant is single built in a closed module which has different chambers have been arranged, facilitating their transport and installation. Every chamber has been provided with the necessary access and inspection registers.

This modular construction allows the increase of the processing capacity by placing more Plants in parallel. The Plants are supplied fully pre-assembled and tested, so that they can be installed in their definite location in one day.

STANDARD FEAUTURES

• No Odour Generation
• Inside and Outer protection: epoxy paint
• Access and inspection registers in every chamber
• Packaged and transportable plant
• Suitable for remote locations
• Permanent and mobile installation
• Designed to the required capacity

Environmental Management Consultancy

We are giving Environmental Consultancy for getting Consolidated Consent and Authorization (CCA), No Objection Certificate (NOC) from State Pollution Control Board (PCB) and Central Pollution Control Board (CPCB) and other miscellaneous correspondence works.

Environmental Clearance

We are giving Environmental Consultancy for obtaining Environmental Clearance for Industry, Residential Complexes, Commercial Complexes, Township, SEZ Projects and Infrastructure Projects from Ministry of Environment and Forest or State Pollution Control Board. We are also giving consultancy for obtaining clearance from different authorities such as Wildlife, CRZ etc.

We are giving consultancy for preparation of Pre and Post Environmental Impact Assessment Study, EIA Report and Environmental Management Plan (EMP), Compliance Reports, Disaster Management Plan (DMP), Risk Assessment (RA) Studies, Environmental Audit Reports (EA), Environmental Economic Studies, Environmental Management Systems (EMS) as per ISO 14000 standards, Feasibility Studies, Treatablity Studies for establishing treatment of wastes, Sustainability and Pollution load carrying capacity study for Industrial Areas, Cleaner Production Study Report.

Analytical Services

We have state of art environment laboratory to analyze Air, Soil, Water, Waste Water, Effluent, Sewage, Hazardous Waste and Sludge. The range includes Physical, Chemical, Bio Chemical and Micro Biological analysis.

Monitoring

We have equipments for Air Pollution Monitoring & Analysis, Ambient Air Monitoring, Stack Emission Monitoring, Micro-Meteorological, Fugitive Emission, Hydrogelogical Conditions, Noise Levels etc.

Pollution Control Measures Services

We offer a comprehensive range of pollution control measures to our clients throughout various industries. As per our pollution control services we offer guidance and accurate studies for air, water and other fields.

Liasoning Services

We offer liasoning services for our clients. Our professionals with extensive knowledge in the pollution control for particular regions help clients in their respective industries. Our professionals meet in personal to the responsible authorities and assist them in the liasoning work. Our liasoning work helps in strengthening our clients business.