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Home » Our Products »  Bread Baking Plant

Bread Baking Plant

We offer our clients high quality bread baking plant that is are unique and Specially designed traveling type Direct/Indirect oil fired ovens along with 6" Pitch slat type conveyor, suitable for baking Bread, Buns, Rusk, Fruit Bread, and Bakery Biscuits, etc.



Bread Slicer

Bread Slicer

Bread Slicer:

Gravity feed slicers are best suited to the small wholesale and large retail bakeries where a greater number of Sliced breads are produced. slicers are designed for maximum safety. This Multipurpose cutting Machine with gravity feed closes the gap in requirements between the manual bread cutting machine and the actual industrial machines.

Operation:

The loaves of Bread, Rusks & Cakes are placed one behind the other on the feeding tray. All types of White & sweet Breads, Rusks can sliced without wastage or damage. Vertical running knives cut the loaves into equal thick slices as per requirement. The cut slices come out at the output end. They lie on the collecting tray ready to pack in wax paper or polythene bags manually.

Construction:

All steel welded construction grease packed heavy duty ball & Roller bearings for smooth & easy running. Blades individualy mounted under balanced tension. Changeble blades of special steel are fitted for slicing Bread Rusk and Cake for longer period, ensuring low maintainence.

Features:

  • Continuously Operating Bread Slicer
  • Extremely simple and soundless operation.
  • Longer life time of blades and a smoother cut.
  • Easily replaceble blades.
  • Upto 16" loaf can be cut in big slicer.
  • Upto 9" loaf can be cut in small slicer.
  • Slice thickness 9mm
  • Available in different slices thickness on extra cost.
  • 220 V/AC motor at extra cost.


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Dough Kneader

Dough Kneader

Application: Ideal for kneading of dough for bread. This machine has an advantage over the single arm kneader in that the double arm motion takes shorter time for kneading, gives better water absorption for the same quantity of flour and also folds and stretches the dough for better aeration and fermentation. The double arm kneader gives bread a better crust, texture and flavour.

Features: Machine is supplied with stainless steel bowl which
rotates at slow speed. The bowl can be removed if desired. It has two dough kneading arms which are also stainless steel. Single phase motor can be made available on request at an extra price.




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Dough Kneader



Dough Moulder

Dough Moulder

Dough Moulder:

The machine is designed for small and medium sized bakeries. It meets the highest requirement as this machine is sophistically designed. Dough moulder machine can be used for all types of dough.

Operation:

The dough pieces after being divided by the Dough Divider machine and passing through Dough Rounder, First Proover or manually dropped into Dough Moulder's Hopper. It is flattened by the adjustable rollers, and then coiled up by a chain drag,pre-moulded by a spring loaded sunmica laminated pressure board.

The pressure board is adjustable by hand levers. The roller gap is adjustable from 0 to 25 mm. The moulding loaf length is 350 to 400 mm for dough pieces of 400 to 800 gms. Built in blower with cold air prevents the piece from sticking.

Construction:

The construction is simple, safe and open. All moving parts have ball bearings. Stainless steel rollers are fitted with individual spring loaded teflon scrapers, is easily accessible for cleaning. All touchable parts are nickel &. chromeplated.

Features:


  • A removable receiving S. Steel plate is installed to collect the loaf.
  • The wide adjustments possibilities of the moulder gives the bread a definite improvement of texture.
  • Heavy duty cotton belt and adjustable device ensures noiseless working.
  • Dough weight range from 400, 600, 800 gms.
  • Maximum length of moulded dough rolls 350 to 400 mm
  • Maintenance free
  • The machine has castor for transportation.
  • ON/OFF switch and line indicator in the side of the machine.
  • This machine requires very little space and foundation is not required.
  • Each machine is tested with dough before it leaves our factory.
  • Squeeze Roller - 3 pair S. Steel

Capacity

1800 Loaves Per Hour
Motors 2 HPEM 960 RPM 440 V/AC
Weight 750 Kg. (approx.)
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Dimension

120" Length, 30" Width, 66" Height



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Dough Divider

Dough Divider:

Dough Divider machine can be used for all types of dough, which is equipped with two standard dividing pistons. The dough hopper can be filled either manually or with lifting &. tilling device depending on out put (no. of dough pieces per hour), the machine can be used either for manual removal of the dough pieces or in the scmi automatic bread plant.

The Principal: The divider works on rotating drum Principal the measuring pistons moves in rotating drums, this means the dough is divided in the quickest way, and the dough pieces are ejected making use of the force of gravity. The amount of the dough conveyed can be adjusted to the required weight by means of a hand wheel.

Operation:

The dough reaches the dividing chamber from the hopper. After the chamber has been closed by the knife, the dough is coneyed into the measuring chamber by the main piston. The volume of this measuring chamber corresponds to the set dough weight. After the rotating drum has turned 90°, the dough piece is pushed out by measuring piston. As the rotating drum moves back, the dough piece is scraped off and drops onto the discharge conveyor. The discharge conveyor can be installed either on the left or right side depending upon the customer's requirement

Dough Divider: Operation: The dough reaches the dividing chamber from the hopper. After the chamber has been closed by the knife, the dough is coneyed into the measuring chamber by the main piston. The volume of this measuring chamber corresponds to the set dough weight. After the rotating drum has turned 90°, the dough piece is pushed out by measuring piston. As the rotating drum moves back, the dough piece is scraped off and drops onto the discharge conveyor. The discharge conveyor can be installed either on the left or right side depending upon the customer's requirement.
Controls: All controls such is the hand wheel for weight adjustment from 200 grms to 1000 grin, the on/off switch as well as hand wheel for variable speed drive upto 1600 pieces P/hour, installed at the front and side of the machine and are therefore easily accessible
Lubrication:

Machine is fitted with automatic oiling or greasing systems. All moving parts are on bearing and brass bushes. Machine is covered with covers from all sides for safety precautions of avoiding any type of accidents. This machine requires very little space and foundation is not required.

Specification:

Capacity 1600 pieces P/H of 200 gms to 1000 gms
Motors 3 H/P 440/220 Volts
Net Weight 1000 Kg.
Gross Weight 1300 Kg.
Dimension 78 1/2" Width, 65" Height 62" Length


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Dough Divider



Dough Auto Hoist

Dough Auto Hoist

Dough Hoist/Tilling Device:

A sturdy hoist for bowls. Hoist/Tilting Device which permits to tilt a bowl and to pour out the dough without further handling into other containers on the benches or into the automatic Divider's Hopper. It can be used for continuous mass production.

Operation:


After Mixing the dough in the bowl, the same bowl of Dough Kneader, High Speed Mixer or Spiral Mixer have to be fixed in the tilling device/ hoist.It starts lifting and tilts the dough with hydraulic systems fitted in machine with reverse to ensure that the lifting process is carried out smoothly and with high operational safety.

Construction:

It is Constructed with M.S. Thick plates and is extremely robust. Limit &. safety switches are built in. It requires minimum floor space and is utterly easy to control by the electronic control panel on the side of the machine.

Features:

For use with a bowl diameter 20" to 40". Variable tilting height with an adjusting area of 12 feet Final bowl position can be fixed on solid ground and thus ensuring free mobile or stationary heights

Specification:

Tilting

Capacity

200Kg. P/C
Motor 2 HPEM.440 V/AC
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Weight

500Kg(approx)
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Dimension

78" Length, 48" Width, 78" Height.
Ceiling 14" HEIGHT


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Water Chiller

Air cooled water chiller capacity 5 ton :

5 ton capacity air cooled water chilling plant to provide 275 litres chilled water/hr at 2 degreeso C temp. consisting of mild steel structure with removable panels, 500 litres stainless steel insulated chilled water storage tank, submersible copper cooling coil, KIRLOSKAR make sealed compressor model AG 5560 F, controls electric panel consisting of L/T contact us and relays, stainless steel agitator assembly with half hp NGEF electric motor and drive accessories and first charge of R-22 refrigerant gas.



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Water Chiller


Dough Rounder

Dough Rounder

Dough Rounder:

This machine is designed with a rotating cone and spiral aluminum tracks around it. The rounder will round the dough pieces after dividing, enables to handle soft and non standard dough for automatic operation. The rounder can be connected to a dough divider and to a first proover.

Operation: The divider machine will divide the dough into pieces as per size in unequal shape and the same will drop into the rounder machine through cotton conveyor of the divider. The dough pieces moves from bottom to top in the tracks that are designed to give the finished pieces a good shape with right tension. After rounding the dough it will automatically step out to reach the first proover.

Construction: The cone has ridges and the aluminum tracks are adjustable. Built in blower with cold air prevents the piece from sticking. All moving parts have ball bearings and the machine has castor for transportation. The machine is covered from all sides for safety precautions to avoid any type of accidents. This machine requires very little space and no foundation is required.

Features:

 

  • Completely enclosed base
  • Adjustable rounding tracks
  • Mechanised flour duster
  • Rounds perfect and improves the texture of finished products
  • Rounding time can be fixed
  • Maintenance free
  • Can be operated by unskilled labour
  • Weight range from 400 to 800 gms.
  • ON/OFF switch &. line indicator in the front of the machine
Specification:

Capacity 1800 Loaves Per Hour
Motor 3 HPEM 440 V/AC
Weight 750 Kg (Approx.)
Dimentions 48" Length, 48" Width, 55" Height



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Bun Divider

Semi Automatic Bun Divider Rounder, Moulder Machine:

Dividing, Rounding, Moulding into 30 Divisions Scaling Range 40 to 70 gms. Moulding is done in most natural way, and the dough is treated carefully : moving away from the resting point in every increasing spirals and then returning.

The dough pieces develop a good skin and an excellent seal on the underside. Amount of compression, moulding height and moulding time can be regulated quickly and easily. Drive for the moulding action is accomplished by one eccentric arm which are immersed in the lubrication system, this means that they are automatically lubricated. Moulding activity can be stopped so that the machine can also be used for dividing only. BUN DIVIDER is an approved long life machine. It is variable concerning dough weights.The machine can be used for preparation of all kinds of rolls and pastry goods. The machine is equipped with 3 moulding plates.


Operations:
  • Operation is extremely simple, quick as all operating adjustment elements can be easily managed and can be operated without problem. The machine has good solidity but has to be fastened on the floor.
  • Open the two chromeplated levers (B) on the top of the head.
  • Adjust bar (Q can be fixed according to the required dough weight.
  • The pre-weighed dough is placed on the moulding plate, which is pushed into the machine, taking care that the dough does not come outside the traised circles of the moulding plate.
  • The top of the dough pieces must be lightly dusted with flour.
  • The moulding plate is inserted in the machine while shifting it backward until it falls into the locking pin. Take care that no dough remain in between moulding table and moulding plate.
  • Smoothly bring long handle (A) downward and press the dough throughly.
  • Pull pressing Handle (D) to the right side and press long handle (A) until blocking stud cuts the doughs.
  • Press moulding handle (E) downwards which is at the left side of the machine, so that the moulding table starts to oscillate.
  • During the moulding process the long handle (A) must be kept in lower position. Maintain the moulding movement for 6 to 10 seconds to oscillate.
  • After completing moulding movement bring moulding handle (E) upwards.
  • Now bring the pressing long handle (A) in normal position
  • Take out moulding plate with the finished dough balls and insert a second pre-weighed dough plate, for next batch.
Features:

 

  • Removable dividing for rapid maintenance and cleaning.
  • Food grade Moulding Plate.
  • Head lifts easily for rapid cleaning, V.Belt adjustable from exterior of the machine.
  • Wheels for Mobility (optional)


Technical Data

Power 1 HP 440 / 220 V/AC
Length 30"
Width 30"
Height 52"
Net Weight 550 Kg.
Gross Weight 620 Kg.


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Bun Divider



Water Batching Tank

Water Batching Tank

Water Mixing and Metering Units:

The Water Mixing and Metering units measure the water and bring it to right quantity for dough make up. The supply of water from the mixed 65 litres exactly as prescriped by the recipe ensures uniform product quality. The 65 litres water mixing and metering unit mix cold and chilled water to reach the required temperature and can supply water upto 65 litres.

Operation:


The easily readable scale contributes to simple operation. Open the feed valve of the right hand side &. set the scale for required water. The water measuring tank is maintenence free.
Construction:

The stainless steel tank with double jackets is injected with puff insulation. An "empty" and "fill" indicator for water is on the front of the unit. The high grade stainless steel tank is designed so that litre units can be measured. The float in water level gauge indicates the water level on a scale.

Controls:

The machine is fitted with latest electronic control panel and dial temperature meter for operation with in built safety devices

Features:

Water container with water level gauge and litre scale with dial temparature meter with electrical components. Fittings for water inlet &

outlet S. Steel valves & solenoid valves. 2 meter long hose with stainless steel discharge knee for hanging the hose over the rim of the mixing bowl.

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Ist Proover

First Proover:

With the addition of a first proover easily convertable to fully automatic lines, the first proover is designed for dough pieces and moves upwards step by step matching the speed with which the pieces leave the Cone Rounder. The cotton cup elevator is very stable, and requires minimum floor space.

Operation:

The first proover automatically receives the dough pieces from the Rounder, passes through an automatic Prep loader for proper positioning in the proover, it gives uniform proofing and discharge dough,pieces into the moulder.Dough pieces turn over 6 times during cycle ensures consequent superior loaf quality for transportion for each dough piece during proofing cycle gives the dough even fermentation.

Features :
  • The cup elevator is covered with acrylic sheet for dust protection.
  • All rollers are having ball bearing.
  • All touchable parts are nickel & chromeplated.
  • Good quality cotton belts are used.
  • It is driven by a gear box motor giving low fan speed.
  • Total running length of the dough pieces is 45 to 50 feet.
  • Proofing can be adjusted from 1.5 mins to 2.5 mins.

Specification:

Capacity

1800 Loaves Per Hour
Motors 1800 Loaves Per Hour
Weight 800 Kg (approx.)

Dimension

(Including Moulder)
240" Length, 36" Width, 156" Height.


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Ist Proover





Contact Us

Mr. Fiyaz Khan (Director)
No. 340/2/10, Hindustan Mill Compound, Gali No. 1, Friends Industrial, Area, Shahdara, Near Mansarover Park Metro Station
Delhi - 110 032, India
Telephone:+(91)-(11)-32224787



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