Aditya Metal & Alloys Private Limited
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Valve Castings
Engineering Castings /Steam Turbine Castings For Power & Other Industries
Dip Tube Assembly Castings
Kiln Sector Castings For Cement Industry
HRCS ASTM A 297(HH,HK) IS4522 Grade 7 & 9 CFG/RFT Plates For Cement Industry
Idlers For Earth Moving Equipment
Sprockets For Earth Moving Equipment
Track Shoes For Earth Moving Equipment

Profile

Established in the year 1981, Aditya Metal & Alloys Private Limited is an ISO 9001 TUV certified steel foundry involved in manufacturing & supplying of a wide range of steel castings products and solutions. Our company is located at Halol, near Baroda in Gujarat (India).
 
Our products find application in various industries like cement, engineering, earthmoving equipment, valve industries and many others. We are known for strict adherence to quality and timely delivery of the ordered consignments.
 
Under the able and efficient guidance of our mentor Mr. Mukesh Thakker, our company has climbed up various success steps during its existence of around 27 years. Being a member of IIFM and CII, we have got wide recognition among our strong base of clientele.
 
COMPANY FINANCIAL DATA (Rs LACS) 
FOR 2007-08
  COMPANY FACT SHEET
·   TURN OVER  -   1135

·   NET PROFIT  -   58

·  GROSS BLOCK - 237

.  NET BLOCK –    111

.  PHYSICAL MT-  618T
Year of  Establishment: 1981

ISO 9001TUV CERTIFICATION

PAN No- AABCA9491R

GST No- 24171100088

CST No- 24671100088

Member of IIFM & CII




Our Mentor
Mr. Mukesh Thakker is the Managing Director and the founder of Aditya Metal & Alloys Private Limited. He is double engineering graduate from BITS Pilani with having over 25 years of experience in industrial exposure. The company is named after his only son Mr. Aditya Thakker who also assists his father in the company. He is a Mechanical Engineering graduate and an active member of our professional team.
 






HR & Organisation
We have professionally qualified Executives & Staff to guide the skilled artisans. A team of 50 nos. is on run to meet Targets. Unskilled jobs are being done through Contracts under our close supervision. M D is no 1 duly supported by Works Director& Works Manager for operation. Executive Director – MM, QC In charge, Marketing & Finance Heads report to MD.






Product Range & Capacity
We manufacture and supply products with the range upto 900kgs/pc & 1500 T machined castings/ year.

 Our product range consists :

  • HRCS ASTM A 297(HH,HK) IS4522 Grade 7 & 9 CFG/RFT plates for Cement Industry
  • Dip tube Assemblies & Kiln Sectors Casting for Cement Industry
  • Idlers,Sprockets & Track Shoes for Earth Moving Equipments
  • Engineering Castings / Steam Turbine Castings for Power & other Industries
  • Valve Castings
  • Metal Idlers
  • Metal Sprockets






Clientele
The repute and recognized success that we enjoy today is the result of our adherence to quality, timely delievery and competitive pricing. We have successfully made a wide and strong base of our clientele from various industries like Cement, Valves, Material handling and Engineering etc.
 
One of our prominent clients is L & T (TENGL), Powai and Talegaon. We have an MOU with L & T for supplying of Idlers & Sprockets for material handling equipment.we also have yearly rate contracts with reputed cement manufacturer like ACC. Likewise some reputed valve manufacturing companies are our clients since our inception. Some of the big names in our clientele include following companies from various industries:
 
Cement Industry
Valve Industry
Engineering Industry
ACC Cement
Ambuja Cement
Ultra Tech Cement
Grasim Cement
Binani Cement
Shree Cement
Dalmia Cement
LA FARGE Cement
Tata Chemicals
Prism Cement
 
Fouress, Mumbai
Tyco, Halol
Steel Strong, Mumbai 
Niton, Mumbai
Hawa Engg.
Ahmedabad
Panchvati, Nashik
 
ABB, Baroda
Alsthom
IB Turbo
 






Steel Grades
AMAPL specializes in the following casting grades/specifications :

  • Heat Resistant Cast steel in IS 4522 Alloy Steel with Chrome & Nickel  for Cement  Industry  i.e. RFT/CFG cooler plates , Kiln Sectors ,Dip tubes etc
  • H 22 with  48 % Nickel & 28 % ChromeIN519 for Cement  Industry Special Grades
  • IS 2707 GR 2 & SAE4140– Material Handling Equipment parts
  • ASTM A351 & ASTM A216 Grades






Quality Standard
 Aditya Metal & Alloys (P) Ltd. is a ISO 9001 certified Steel Foundry.  Castings at every operation pass through clearly defined stage. Inspection of Raw material , Mould Box Checking , Proper core setting & box closing i.e. (Mould/ Core Hardness, Chills & Riser size and position, Vents ,Painting etc). 1st off sample checking to the standard to prove dimensional accuracy & Chemical / Mechanical / NDT requirements. Test Bars as per customer requirements are casted in Line with the ASTM standards along with castings.


Quality Infrastructure Facilities available are as follows :

  • Chemical Lab for raw material / Metal Composition
  • Spectrometer Spectracast for live testing of metal samples
  • Microscope for Steel Grade Structures
  • Mechanical  Testing  Lab for Tensile, Hardness & Elongation
  • NDT facilities cover: UT, MP1 (700A, 2000A & 4000A unit with manipulator).








Technology & PPC
We have CAD – Lab with PPC department. Method cards are designed by CAD in line with the customer requirement.  Patterns supplied by customer/ made in line with customer drawings are inspected before acceptance for technological requirements. In House Pattern Shop meets the repair / modifications of patterns & match plate mounting. CAD design helps us for improving methods, metal yields & other requirements.

Monthly Production Planning is done to meet the Company Targets & Customer Delivery. Weekly PPC Meetings are held for status review and monitoring.






Facilities Available
  • Induction Melting 450KW with Furnaces of 1000 Kg & 600 kg Capacities
  • Moulding Facilities with PLC Sand  mixers/Core oven /Shell core shooter etc
  • All fettling infrastructure with Computerised LPG fired HT furnace / Shot blasting machines
  • Machine Shop with CNC Lathe / Engg Lathes & Heavy duty Milling M/cs with Dros.
  • Material  Handling Facilities – 5T , 2T & 1 T cranes




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