We are one of the leading manufacturer and exporter of magnetic sensor which are known for their reliability. These magnetic sensors have a sensing height of 80-125 mm from the magnet so that it can be installed at safer height, which eliminates the possibility of tape being cut or entangled with the sensor.

Features

Why use only Aditya Magnetic Sensor

• Increase Profitability: Money invested in our Magnetic Sensor is recovered with in 3-4 months time through Positive weft Waste savings.

• Quick & Easy Installation: Sensing height of our Magnetic sensor is 80-125 mm from the magnet so that it can be installed at a safer height, which eliminates the possibility of tape being cut or entangled with the sensor. Unlike other Sensors Pin Point adjustment is not required.

• Trouble Free Superior Performance: Once installed properly, performance of our magnetic sensor is very good since swing of operation of our Magnetic Sensor is more thus chances of failures to detect on weft breakage is rare. Designed to eliminate gap on weft breakage due to fast & instant operation.

• Proven Field Performance: More than_3000 Nos are already in use on various types of   Looms at various places, throughout INDIA & other Countries since last 110 months

• Long Term Benefits : Our magnetic Sensors carries a warranty of 18 Months & Guaranteed Repairing for a further period of 36 Months  (As per Warranty Conditions),which no other manufacturers offer.

  Instructions for Installation of Magnetic Sensor Type M.S-1

• Fix the power supply (consisting of Transformer, Relay & A.C -D.C Convertor), inside the control panel.
• For connection process click on image.
• Ensure that the reflecting hook connected to all the shuttles moves freely whenever thread connected to it breaks. 
• The sensor should be positioned in such a way that the distance between the magnetic sensor & the magnet embedded insiide the reflector hook shall not be at a height less than 3" not nore than 4.5" and the horizontal distance between thr edge of the photocell & center of magnet should not be less than 1.5" to 2" depending upon the tension of wrap tape. 
• Rotate the loom through inching and ensure that the sensor does not get triggered by any of the magnets embedded inside the reflector hook (please refer para 4 ). Press 'On' button and run the machine for a few minutes to ensure that the wrong triggering does not take place. 
• Rotate the loom through inching and bring magnet (embedded inside the reflector hook) of any one shuttle in to a position similar to thatt after weft breakage and see that the magnetic sensor is triggered. Repeat this with all the other remaining three shuttles and ensure that the sensor triggers when the magnet is brought to a position similar to that after weft breakage.
  
• When the sensor is conneted to the power supply Red Led will light up & when the sendor is triggred by the magnet a green LED (on top of sensor) will light up.
• Do not bring any magnetic material nearer to the magnetic senosr as it may result in wrong triggering of the sensor.

Color Sensors are used to detect Bobbin Thread getting exhausted .It detects and stops the Loom just before the thread on the bobbin is exhausted, thus no cramming is carried out which results in Zero defect fabric.
 
Why use only Aditya Colour Sensors:

• Most advanced Solid State Technology adopted
• Rugged & Reliable
• Sensing height of our Color Sensor is 70-125 MM from the shuttle bobbin, thus it can be installed at a safer height to prevent false triggering.
• High intensity good contrast Collimated Red Light beam ensures easy alignment .
• Improved optical configuration adapted to reduce the effect of bobbin intrusion thereby making it ideally suited for shuttle detection technique to achieve zero defect weft wastage.    

Proven & Trusted Services
 
Long Term Benefits: Our magnetic Sensors carries a warrantee of 18 Months

Why Use Only Aditya "Optical Sensor"

Increase Profitability: Money invested in our Optical Sensor is recovered within 3-4 months time through positive weft waste savings.

Quick & Easy Installation: Sensing height of our optical sensor is more than 14" from the refelector so that it can be installed at a safer height. high intensity good contrast Collimated red light beam ensure easy alignment.

Trouble free superior performance: Once installed properly, performance of our optical sensor is very good because of greater swing of operation possible due to bright collimated red light beam chances of failure to detect on wett breakage is rare. Designed to eliminate gap on weft breakage due to fast & instant operation.

Proven Field Performance: More than 5000 nos are already in use on various types of looms at various place throughout India & other countries since last 60 months.

Inter Change Ability: Our optical sensors can be used for either.

• Conventional weft breakage method: Stops the loom & triggers the cramming device through fast & instant operation thus effecting Zero % weft wastage.

• Shuttle detection method: Stops the loom just before the Bobbin tape is exhausted. Thus no craming takes palce resulting into zero defect fabric. for this method Bobbin with small slit provided with special reflector paper are used.

• Zero %  Weft wastage & zero defect cloth: You have to use one sensor (either our optical/ magnetic sensor) for wett breakage  & one only optical sensor for shuttle detection method.
• Long term benefits: Our optical sensors carries a warrantee of 18 months & guaranteed repairing for a further period of 42 months (as per warranty condition)
  

Specifications:

Housing:Aluminium Cast
Size: (W) 50/55 X (L) 60/65 X (H) 85/115 MM approximately
Power Supply Unit:(Transformer/relay unit with AC-DC convertor to be installed inside the control pannel)
Transformer: Primary- 230 V A.C., Secondary 10-0 -10 V A.C., Relay: 6 V DC.No contract for direct stopping of loom
Signal Output: 7 to 7.5 V D.C
Connecting Cable: 4 conductor P.V.C covered- Red, Black, Blue & White to be connected to the power supply unit mounted inside the panel.

Our Product range for plastic woven sack & other industries

• Magnetic Sensors suitable for all types of looms & speeds upto 300 RPM
• Optical Sensors suitable for all types of looms & speeds upto to 300 RPM
• Electronic loom controller: Type CL/ ELC-1,2,3
• Processor based motor controller for any industries
• Custom built electronic industrial equipments.
  

We can design, manufacture & supply Control Panel for complete Extruder plant as a package covering entire process of granules mixing,  heating & melting the granules at pre determined controlled temperatures, then finally drawing the tapes. The complete panel is to be designed integrating A.C. Drives, PLC’s, Switchgears & other equipment.

We design our control panels taking due care to ensure that the control switch gears for individual equipments are grouped in such a way to ensure Aesthetic look operational requirements & maintenance convenience. Power & control wires are routed neatly inside PVC channels enhancing the look of Interior wiring. Standard brands of A.C Drives, PLC’s are only used.

To maintain the high standard of quality & reliability we do not compromise on selection of standard brands of Switch Gears Siemens, L&T, ABB & Schneider Electric. Similarly only standard brands of Wires, Cables, Switches, Push Buttons, Indication Lamps are used to ensure best performance.

We are manufactures & Suppliers of Control Panels for Textile Industries. We regularly for the past 8 years, supply Control Panels to one of the leading MNC company(M/S LUWA INDIA LTD) manufacturers & Suppliers of Textile Machinery  & Plants .We can supply Control Panels to the Textile Industries, integrating Motor Control Centers with A.C drives & or PLC’s, in capacity ranging from 1 KW to 250 KW. We design our control panels taking due care to ensure that the control switch gears for individual Motors are grouped in such a way to ensure Aesthetic look & maintenance convenience .Power & control wires are routed neatly inside PVC channels enhancing the look of Interior wiring.

To maintain the high standard of quality & reliability we do not compromise on selection of standard brands of Switch Gears—Siemens, L&T, ABB , &Schneider Electric . Similarly only standard brands of Wires, Cables, Switches, Push Buttons, Indication Lamps are used to ensure best performance.
 

Present day many Industries use PLC’s for Automation & Process Control. We manufacture & Supply Control Panels with PLC’s for many Automation Industries.

We can also design & manufacture these types of panels integrating with A.C .Drives,Soft Starters & various other equipments. To achieve best performance & reliability we design our Panels with best brands of PLC’S  available like- Allen Bradly, Modicon  etc.We can also design the panel with customers choice of PLC’s.  We design our control panels taking due care to ensure that the control switch gears for individual equipments are grouped in such a way to ensure Aesthetic look operational requirements& maintenance convenience .Power & control wires are routed neatly inside PVC channels enhancing the look of Interior wiring.

To maintain the high standard of quality & reliability we do not compromise on selection of standard brands of Switch Gears—Siemens, L&T, ABB , &Schneider Electric . Similarly only standard brands of Wires, Cables, Switches, Push Buttons, Indication Lamps are used to ensure best performance.
 

We manufacture & supply Control Panels with A.C .Drives, capacity ranging from 2.2KW to 250 KW. We are regularly supplying these type of control panels to various Process Control applications like Conveyors, Extruders, Crushers, Water treating applications etc. We can also design & manufacture these types of panels integrating with PLC’s. To achieve best performance & reliability we design our Panels with best brands of A.C. Drives available like- Dunfoss, L&T, Toshiba etc. We can also design the panel with customers choice of A.C. Drives. We design our control panels taking due care to ensure that the control switch gears for individual motors are grouped in such a way to ensure aesthetic look & maintenance convenience. Power & control wires are routed neatly inside PVC channels enhancing the look of Interior wiring.

To maintain the high standard of quality & reliability we do not compromise on selection of standard brands of Switch Gears - Siemens, L&T, ABB & Schneider Electric. Similarly only standard brands of Wires, Cables, Switches, Push Buttons, Indication Lamps are used to ensure best performance.

To cater for different Industries for various applications, we design, manufacture & supply MCC & Compartmental Panels customized to the requirement. We presently cater for various Process Control applications like Conveyors, Extruders, Crushers, Water treating applications, Main  Power Distribution (HT/LT) panels.

We can also design & manufacture these types of panels integrating with A.C. drives, soft starters, PLC’s & various other equipment. We can incorporate D.O.L & Star Delta starters as per the requirements of customers. We design our control panels taking due care to ensure that the control switch gears for individual equipment are grouped in such a way to ensure aesthetic look operational requirements & maintenance convenience. Power & control wires are routed neatly inside PVC channels enhancing the look of interior wiring. Standard brands of A.C Drives, PLC’s are only used.

To maintain the high standard of quality & reliability we do not compromise on selection of standard brands of Switch Gears - Siemens, L&T, ABB, Schneider Electric. Similarly only standard brands of Wires, Cables, Switches, Push Buttons, Indication Lamps are used to ensure best performance.

In MCC panels, conventional system is to adopt 2 Indication Lamps (one each for Healthy & Faulty conditions) for each Feeder. With our alarm flasher only one Indication Lamp is sufficient for each feeder. Thus each feeder will have only one indication lamp which shows steady indication in healthy condition & a flashing indication during faulty condition. This attracts the immediate attention of the supervisor since the faulty condition is highlighted by flashing of indication lamp. Rate of flashing can also be adjusted.
 
Apart from exhibiting Controllable Flashing Indication at the central place where the control panel is installed, provision also exists to activate audible sound through hooter & or visual flashing indication at the nominated place where maintenance of group of Motors and Equipment are organized, this facilitates early restoration of faults.
 
Why use only Aditya Alarm Flashers

• Most advanced solid state technology adopted.
• Rugged, reliable & easy adoptability to any type of mcc panels
• Only one alarm flasher is sufficient for multiple no of feeders
• Superior performance compared to conventional methods
• Proven field performance is more than 1500 nos are already in use on various  mcc panels of textile & other industries
• Savings on installation & maintenance of indication lamps.
• Look of the panel is enhanced
• Supervisor’s attention is distinctly drawn due to flashing of light there by break down period is reduced.