|
Structural Insulation Material
We manufacture and export two types of products that are non arcing thermal insulation boards and FRP pultruded sections. We are the leading manufacturers of insulation board, mold platen insulation boards, thermal insulation board, frp pultrudd profile, frp dog bone, fasteners, frp tubes, frp angles, frp rods, frp pultruded flat section, frp hat sections. These boards have structural strength with low thermal conductivity over a wide range of temperature.
We also manufactures fiber reinforced plastic (FRP) pultruded sections for electrical, infrastructure and other engineering applications. These sections are made from top grade quality materials. These FRP sections are widely used in Transformers, Chemical Process Plants, Air & Water Pollution Equipment, Antennas, Cable Tray Supports and Marine Industries. They are ideal for all applications where there is need for non corrosive and non conductive material. The full range includes:
We are in process for getting ISO 9001/2000 .
 |
|  |
Insulation Board This is a high strength machinable Non- Asbestos grade thermal and electrical insulation board suitable for applications requiring high mechanical strength at high temperature.
We have two varieties of products
1. Syndanio NA- 350 Withstands 350°C Continuous Temperature
2. Syndanio NA- 550 Withstands 550°C Continuous Temperature Advantages
* High Mechanical strength * Precise to machine and work * Various grades available up to 550 °C * Thermal Insulating * Non-Combustible & Non-ignitable * High electrical strength and arc resistance * Dust free surface * Asbestos free and safe in terms of working hygiene
Applications
* Induction Furnace parts * Arc Furnaces * Electrical heater mounts * Insulating Truck Beds Carrying Billets * Chimney supports * Heat Barriers * Backup insulation * Fire proof parts
Standard sizes available
Size: 1050 mm X 1200 mm Thickness: 6, 8, 10, 12, 16, 20, 25, 38, 50, 75 mm
Technical specifications
1) SyndanioNA -350 2) SyndanioNA -550 3) Density (Kg / m3) 1600 1400 4) Crushing strength (Kg / cm2) 450 300 5) Shear Strength (Kg/Cm2) 270 180 6) Max.Cont.Operating Temp. 350 °C 550 °C 7) Die. strength at 90 °C 8) Transverse Surface 1 KV /mm 3 KV /mm 9) Thermal Conductivity of boards thickness 10 mm at 350 0C (W/M °C) 0.21 0.23
For more details please refer our website www.agnifiberboards.com
|  |
 |
|  |
Mold platen insulation Boards We have developed Thermocem insulation boards for the application where in mechanical and thermal properties are optimized for cost effective solutions.
Mold platen insulation is used on both sides of the mold in order to control mold temperature and conserve energy losses. Mold platen insulation lowers energy costs by maintaining mold temperature.
Properly Insulated molds require less energy to operate. Thermocem board is an excellent choice for mold insulation applications. it has got significant advantages when compared with materials like mica, asbestos, concrete or calcium silicate. Thermocem is an efficient thermal barrier. It is strong enough to resist the effects of molding pressure & rough handling. It is also resistant to oil.
This is a non-asbestos grade product.We have two varieties of products
1. Thermocem-350 mold platen insulation boards for thermoplastic & thermoset plastic molding presses 2. Thermocem-550 for diamonds sintering process (diamond tools manufactures)
Advantages
* Good Compressive Strength * Low Thermal Conductivity * Reduces Heat Loss * Helps Maintain Temperature * Faster Mold Start up Applications * Rubber Molding Industries * Glass Industries * Plywood Industries * Bakelite Molding Industries * Rubber Gasket Industries * Sintering Process of Diamond segments
Standard sizes available
Size: 1050 mm × 1200 mm Thickness: 6, 8, 10, 12, 16, 20, 25, 38, 50, 75 mm
For more details please refer our website www.agnifiberboards.com
|  |
 |
|  |
Thermal Insulation Board Agni thermal insulation boards are specifically formulated for oven and furnace insulation. These insulation boards are available in three grades (Agni400, Agni-500, Agni-600) to suit thermal and mechanical strength requirements for various applications.
Advantages
* Low thermal conductivity values for thermal insulation purpose * Extremely low shrinkage at high temperature * Non- Asbestos Grade * With a typical Flexural Strength this is a versatile engineering material for arduous use * Agni has excellent rigidity for single skin over applications,considerable strength is maintained at elevated temperature * Agni resists common alkalies and solvents
Applications
* High volume baking ovens * Steam curing chambers * Textile drying ovens * Paint booths * Curing ovens * Powder Coating Ovens * Laddle covers * Boiler baffles * Flue gas baffles
Standard Sizes
Available Size: 1050 mm × 1200 mm Thickness: 25, 38, 50, 75 mm
For more details please refer our website www.agnifiberboards.com
|  |
 |
|  |
FRP Dog Bone FRP dog bones & corner angles are widely used in transformers. These products are being used as a dovetail spacer in coil winding assembly in various types of dry type transformers.
Standard sizes available
Dog Bone: A: 08, 10, 12, 13, 13, 16, 19 mm B: 06, 08, 10, 08, 10, 10, 12 mm
Corner Angle: A:6, 6.5, 8, 13, 13, 15 mm B:6, 6.5, 8, 08, 13, 15 mm
For more details please refer our website www.agnipultrusion.com
|  |
 |
|  |
FRP Fasteners Our range of FRP fasteners are known for their superior quality and mechanical strength. FRP fasteners like nut bolt, washer are being used for joining of Channels, Flats, etc. In chemical plants, fertilizer plants, off shore project,cooling towers, FRP fasteners are being used in joints instead of metallic or PVC fasteners.They are used wherein metallic fasteners are prohibited.These products are available in different dimensions as per the needs and specifications of different clients in various industries.
Standard sizes available
Stud: M 6,8,10,12,16,20,24,25 mm Nut: M 6,8,10,12,16,20 mm Threaded Rod: M 6,8,10,12,16,20,25 mm
For more details please refer our website www.agnipultrusion.com
|  |
 |
|  |
FRP Tubes FRP epoxy pultruded tubes are being used for protections of cables & MS tie- rod in electrical insustries.These tubes are available in various sizes, as per customer requirement.
Standard sizes available : 10, 17, 17, 19, 22, 25, 25, 32, 34, 40 mm B: 16, 22, 25, 25, 27, 32, 35, 39, 39, 45 mm
For more details please refer our website www.agnipultrusion.com
|  |
 |
|  |
FRP Angles FRP Angle are being used in producing cable trays and ladders. They are also used in different applications as per requirement, wherein non corrosive and non conductive material is required.
Standard sizes available : L 50 x 50 x 6 mm
For more details please refer our website www.agnipultrusion.com
We have newly development in Corner Angle for electrical Industry
Size is 20 X 20 X10 mm
|  |
 |
|  |
FRP Rods FRP Epoxy Pultruded Rods are being used as electrical insulation material in OLTCs (on load tap changer / off load tap changer), lighting arrestors etc. In tap changers, as electrical insulation FRP epoxy pultruded Rod are being used in place of bakelite rod for better mechanical strength as well as electrical insulation.
Standard sizes available
Solid Rods : 8,10,12,16,20,22,25,32,35,45,49 mm Threaded Rod: M 6,8,10,12,16,20,25 mm
For more details please refer our website www.agnipultrusion.com
|  |
 |
|  |
FRP Hat Sections/Dovetail stick/Spacers FRP Epoxy Pultruded Hat Sections are used in coil winding assembly of transformers.
Standard sizes available:
Size:14,18,24 mm.
For more details please refer our website www.agnipultrusion.com
1. Dovetail Stick and spacers Size: Dovetail spacer are Epoxy Based and used mainly for in coil winding assembly in various types of dry type transformers. Standard sizes available
Spacers are used as Insulating spacers in Electrical Industries widely.
2. FRP Epoxy Sheet : With high mechanical strength and electrical properties, thermal-resistant and wet resistant, used for the insulating spare parts of the electrical appliances and transformers. The Epoxy Glass FR4/EP3 grade is for class B/F.
3. CORNER : FRP Corner size is :20 X20 X10 mm
|  |
 |
|  |
FRP Pultruded Profile Agni Fiber Boards Pvt. Ltd. manufactures a variety of FRP Epoxy Pultruded Profiles for electrical insulations that combine high strength and excellent electrical insulating characteristics for use in a variety of electrical products, like transformers, chokes, switchgears, lightning arrestors, OLTCs, antennas, cable trays, and motor wedges.
At Present we have a wide varieties of FRP Epoxy Pultruded Profiles & Fasteners like
Dog Bone Threaded Rods Corner Angles Studs Flats Nuts Hat Sections Bolts Plain Rods Tubes Angles
Dovetail Stick
Dovetail stick spacers
Corner20 x 20 x10mm
For more details please refer our website www.agnipultrusion.com
|  |
 |
|  |
FRP Pultruded Flat Section/BUSBAR SUPPORT FRP Epoxy Pultruded Flats are used as a dovetail spacer in coil winding assembly in transformer and as well as terminal plate in switchgear equipment.
Standard sizes available:
A:1,2,3,,6,8,10,12,16,20,40 mm B:15,20,30,40,50,60 mm
For more details please refer our website www.agnipultrusion.com
SWITCHGEAR INDUSTRY :
Our Epoxy Pultruded profiles are also used as busbar support in switchgear industry.
It have high mechanical strength at room temperature, good electrical properties under dry and humidity conditions, flame retardant, suitable for mechanical, and electrical applications
Electrical Insulation Products
Agni Fiber Boards are suppliers of insulation products fitted to electrical switchgear equipment, including busbar supports, drive links, housings, arc splitter boxes, coil formers, dropper cards, pads, pins and general bushings, machined to the highest quality and manufactured from the finest materials available.
Agni Fiber Boards are the preferred supplier of components to many of the market leaders who manufacture SF6 switchgear, our parts are supplied for fitting to new products and for the aftermarket.
Agni Fiber Boards has a stockholding of many popular grades and sizes of material required to manufacture products for use in electrical insulation applications. This facility allows us to offer short lead-times and where required, hold finish machined parts to allow for delivery ex-stock.
It is available in all required length and thickness.
Also, can be machined as per your requirements.
|  |
 |
|  |
FRP EPOXY SHEET Agni Epoxy Sheet is as per NEMA Grade FR-4/EP3 , with high mechanical strength at room temperature, good electrical properties under dry and humidity conditions, flame retardant, suitable for mechanical, electrical and electrical and electronic applications
It is manufactured from electrical glass cloth that has been impregnated with epoxy resin under pressure and heat. used for the insulating spare parts of the electrical appliances and transformers. The grade is for class B/F.
Sheets: Thickness: 0.5-100mm;
Width length: 950 X 1220mm
Technical Specification:
Sr.
No. Parameter Epoxy Sheet EP3/FR4
1. Specific gravity 1.8
2. Water Absortion after immersion in water for 24 hrs. at 20º,%measured thickness :1.59 min 0.11
3. Tensile Strength, N/mm2 350
4. Cross Braking Strength, N/mm2 440
5. Compressive Strength, N/mm2 470
6. Electric Strength, AC (proof voltage)test in oil at 90º c
Flat wise
Measured thickness :1.56 mm 15kv/mm
7. Insulation resistance after 24 hrs immersion in water at
20º C:MΩ 2.6 X 10 3
8. Flammability
Average time of burning (ATB)Sec.
Average Extent of burning(AEB) min.
NIL
10
9. Martens heat Distortion Temperature, 90 ºC 170
Availability:
Epoxy: 0.5 to 100mm size thickness / 950 X 1220 size
Application :
Epoxy: Heavy duty transformer, Dry transformers, Control Panels, Switch Gears, Wedges, etc. depending on end use.
|  |
|
|