FRP Ladder Type Cable Tray

It is a structure Consisting of two LONGITUDINAL SIDE MEMBERS Connected by individual transverse members called Rung. The Longitudinal Members are C-Channel or C Channel with the extra rib on the fold of the channel.

Cable Tray Applications:

• General Industry
• Chemical Plants
• Petrochemical Plants
• Fertilizer Plants
• Railway
• Pulp & Paper Plant
• Water / Waste Water
• Treatment / ETP
• Power Plants
• Marine / Ships & Docks
• Winning
• Corrosive Environment
• Coastal Areas
• OFF- Shore Installations

Cable Support Systems resist acids, salts, alkalis and a wide range of aggressive chemicals and environments which have drastic effects on galvanized steel and aluminum

Cable Tray Design Standarad

All cable support system components are manufactured using isophthalic polyester fire retardant resin systems that enable compliance to the VO rating of UL94, a flame spread rating of less than 25 for ASTM E-84 and a self extinguishing rating under ASTM D635.

For a more aggressive corrosion environment, a vinyl ester resin system is available to order, with equivalent fire retardant properties.

Cable Support Systems are designed to comply with the requirements of NEMA specification FG1-1986 under three load/span classifications.

• CLASS A  75kg/m on a recommended maximum span of 3.5m
• CLASS B  110kg/m on a recommended maximum span of 6.0m
• CLASS C  150kg/m on a recommended maximum span of 6.0m

Ladder Cable Tray We  Provide: 

• Solid side rail protection and system strength with smooth radius fittings and a wide selection of materials and finishes. maximum strength for long span applications
• Standard widths of 6(150),12(300),18(450), 24(600), 30(750), and 36inches (900 mm)
• Standard depths of 3(75 mm), 4(100mm), 5(125mm), and 6 inches (150mm)
• Standard lengths of 10, 12, 20 and 24 feet
• Rung spacing of 6(150mm), 9(225mm), 12(300mm), and 18 inches(450mm)

  * Other tray dimension can be made to order.

Agni Epoxy Sheet is as per NEMA Grade FR-4/EP3 , with high mechanical strength at room temperature, good electrical properties under dry and humidity conditions, flame retardant, suitable for mechanical, electrical and electrical and electronic applications It is manufactured from electrical glass cloth that has been impregnated with epoxy resin under pressure and heat. used for the insulating spare parts of the electrical appliances and transformers. The grade is for class B/F.

Sheets Thickness : 0.5-100mm;

Width length : 950 X 1220mm

Technical Specification : Sr. No. Parameter Epoxy Sheet EP3/FR4 1.

Specific gravity 1.8 2. Water Absortion after immersion in water for 24 hrs. at 20º,%measured thickness :1.59 min 0.11 3. Tensile Strength, N/mm2 350 4. Cross Braking Strength, N/mm2 440 5. Compressive Strength, N/mm2 470 6.
Electric Strength, AC (proof voltage)test in oil at 90º c

• Flat wise
• Measured thickness :1.56 mm 15kv/mm 7. Insulation resistance after 24 hrs immersion in water at 20º C:M??? 2.6 X 10 3 8.
  

Flammability :

•  Average time of burning (ATB)Sec.
• Average Extent of burning(AEB) min. NIL 10 9. Martens heat Distortion Temperature, 90 ºC 170
  

Availability :

• Epoxy: 0.5 to 100mm size thickness / 950 X 1220 size

Application :

Epoxy: Heavy duty transformer, Dry transformers, Control Panels, Switch Gears, Wedges, etc. depending on end use.

FRP epoxy pultruded tubes are being used for protections of cables & MS tie- rod in electrical insustries.Antenna Radome in electronic industry.and in oin cooled transformers. Also our Filament winding FRP tubes are used in oil - field system of sewage treatment, water pipe with electric magma and projects of chemical engineering, electrical plant, water circulation, metallurgy and medicine processing

Application Fields:

1. Chemical mediator transmission pipe
2. Various processing pipes (chemical processing, paper technology, sewage treatment processing, seawater desalination, food& beverage processing and pharmaceutical processing)
3. Penstock of overground mini- hydropower stations and circulating water piping of power plant
4. Sewage collection and transmission pipes
5. Main route delivery and distributed pipes of potable water
6. Water injection pipes in oilfields and crude oil pipeline
7. Thermal energy transmission pipes, sea water transmission pipes
8. Agricultural irrigation pipes
9. Vacancy pipe, external pressure pipe and siphon pipes

Standard sizes available : 10, 17, 17, 19, 22, 25, 25, 32, 34, 40 mm B: 16, 22, 25, 25, 27, 32, 35, 39, 39, 45 mm

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications.
Thermal Structural Insulation Board/Sheet is an excellent choice for mold insulation applications. It has got significant advantages when compared with materials like mica, asbestos, concrete
 
Our Insulation boards/sheets  prevents flow of heat energy from mold to body of press & thus minimizes heat energy loss. These are used on both sides of the mold in order to control mold temperature & conserve heat energy losses. It lowers energy costs by maintaining mold temperature
 
Insulation Board  is used on both sides of the mold in order to control mold temperature and conserve energy losses. Mold platen insulation lowers energy costs by maintaining mold temperature.

Our Insulation Board  is an efficient thermal barrier. It is strong enough to resist the effects of molding pressure & rough handling. It is also resistant to oil.

• Keeps Heat In The Molds
• Presses and Equipment Run Longer
• Reduced Energy Cost
• Increased Operator Safety

PRODUCT USED FOR MOLD PLATEN INSULATION

MOLD PLATEN INSULATION

Syndanio-NA 250

Syndanio 350

Syndanio-NA 350

Syndanio-NA 550

Syndanio-RV

Syndanio-RM

Advantages :

• Good Compressive Strength
• Low Thermal Conductivity 
• Reduces Heat Loss 
• Helps Maintain Temperature 
• Faster Mold Start up Applications 
• Rubber Molding Industries 
• Glass Industries 
• Plywood Industries 
• Bakelite Molding Industries 
• Rubber Gasket Industries 
• Sintering Process of Diamond segmen

Size: 1050 mm × 1200 mm
Thickness: 6, 8, 10, 12, 16, 20, 25, 38, 50, 75 mm

This is a high strength machinable Non- Asbestos grade thermal and electrical insulation board suitable for applications requiring high mechanical strength at high temperature.

We have two varieties of products :

1. Syndanio NA- 350 Withstands 350°C Continuous
    Temperature
2. Syndanio NA- 550 Withstands 550°C Continuous
    Temperature Advantages

• High Mechanical strength
• Precise to machine and work 
• Various grades available up to 550 °C 
• Thermal Insulating 
• Non-Combustible & Non-ignitable 
• High electrical strength and arc resistance 
• Dust – free surface 
• Asbestos free and safe in terms of working hygiene 
  

Applications :

• Induction Furnace parts
  
• Arc Furnaces
• Electrical heater mounts 
• Insulating Truck Beds Carrying Billets 
• Chimney supports 
• Heat Barriers 
• Backup insulation 
• Fire proof parts
  

Standard sizes available :

• Size: 1050 mm X 1200 mm
• Thickness: 6, 8, 10, 12, 16, 20, 25, 38, 50, 75 mm

Technical specifications :

• Syndanio NA -350
  
• Syndanio NA -550 
• Density (Kg / m3) 1600 1400 
• Crushing strength (Kg / cm2) 450 300 
• Shear Strength (Kg/Cm2) 270 180 
• Max.Cont.Operating Temp. 350 °C 550 °C 
• Die. strength at 90 °C 
• Transverse Surface 1 KV /mm 3 KV /mm 
• Thermal Conductivity of boards thickness 10 mm at 3500C (W/M °C) 0.21 0.23
  

FRP Epoxy Pultruded Flats are used as a dovetail spacer in coil winding assembly in transformer and as well as terminal plate in switchgear equipment.

Standard sizes available:

• A:1,2,3,,6,8,10,12,16,20,40 mm
• B:15,20,30,40,50,60 mm

Application in switchgear industry : Our Epoxy Pultruded profiles are also used as busbar support in switchgear industry. It have high mechanical strength at room temperature, good electrical properties under dry and humidity conditions, flame retardant, suitable for mechanical, and electrical applications Electrical Insulation Products Agni Fiber Boards are suppliers of insulation products fitted to electrical switchgear equipment, including busbar supports, drive links, housings, arc splitter boxes, coil formers, dropper cards, pads, pins and general bushings, machined to the highest quality and manufactured from the finest materials available. Agni Fiber Boards are the preferred supplier of components to many of the market leaders who manufacture SF6 switchgear, our parts are supplied for fitting to new products and for the aftermarket. Agni Fiber Boards has a stockholding of many popular grades and sizes of material required to manufacture products for use in electrical insulation applications. This facility allows us to offer short lead-times and where required, hold finish machined parts to allow for delivery ex-stock. It is available in all required length and thickness. Also, can be machined as per your requirements.

FRP Angles are being used in producing cable trays and ladders. They are also used in different applications such as construction ,Road Side post installation,Electrical cross Arm etc.

Sizes are avilable and also can be be customized as per requiremnts
For more details please refer our website www.agnipultrusion.com We have newly development in Corner Angle for electrical Industry Size is 20 X 20 X10 mm and 50 X50 X6 mm
70X70x4 mm

We have specially developed ECR garde Fibre Glass rod for polymer Insulation,composite Insulation
Using High grade, seed less glass fiber and resin we have devloped this item for electrical industry and electrical line application.It is highly water resistive
Epoxy resins are impregnating compounds with the highest available quality of all comparable polymers for the pultrusions of FRP rod materials. Hot curing epoxy resin in combination with anhydride hardener gives an aging/hydrolysis resistant high strength matrix component. Polyester resins are not hydrolysis resistant and have lower mechanical and electrical properties.

FRP Epoxy Pultruded Rods are being used as electrical insulation material in OLTCs (on load tap changer / off load tap changer), lighting arrestors etc. In tap changers, as electrical insulation FRP epoxy pultruded Rod are being used in place of bakelite rod for better mechanical strength as well as electrical insulation.

Standard sizes available :

• Solid Rods : 8,10,12,16,20,22,25,32,35,45,49 ,50mm
• Threaded Rod: M 6,8,10,12,16,20,25 mm

Agni thermal insulation boards are specifically formulated for oven and furnace insulation. These insulation boards are available in three grades (Agni–400, Agni-500, Agni-600) to suit thermal and mechanical strength requirements for various applications.

Agni Fiber Boards provides a variety of non-asbestos calcium silicate structural insulations that combine high strength and excellent thermal insulating characteristics for use in a variety of heat processing, fire protection and electrical resistance applications.

Our boards  provides excellent thermal shock resistance as evidenced in its typical use as a direct contact board for non-ferrous metals and in fire training burn rooms. They are fire resistant to temperatures approaching 600°C( 1112°F). They also exhibit low thermal conductivities that remain relatively constant over a broad range of operating temperatures.

Uses include insulation for Annealing furnaces, Blast furnace stoves, Bustle pipes, Car tops, Forge furnaces, Glass lehrs, Heat treating, Hi-temp mains and flues, Industrial boilers, Kiln cars, Kilns, Laboratory furnaces, Marine boilers, Ovens, Pot furnaces, Petrochem heaters, Pipe supports, Regenerators, Reheat furnaces, Reverberate furnaces, Roasters, Soaking pits Utility boilers, furnaces, ovens, stoves, , soaking pits, regenerators,

Our Boards are designed to serve as a backup insulation for any refractory construction, such as insulating fire brick, dense refractory brick, castable, gunning mix, plastic refractory or ceramic fiber.

Advantages :

• Low thermal conductivity values for thermal insulation purpose 
• Extremely low shrinkage at high temperature 
• Non- Asbestos Grade 
• With a typical Flexible Strength this is a versatile  engineering material for arduous use 
• Agni has excellent rigidity for single skin over applications,considerable strength is maintained at elevated temperature 
• Agni resists common alkalies and solvents
  

Applications :

• High volume baking ovens
• Steam curing chambers 
• Textile drying ovens 
• Paint booths 
• Curing ovens 
• Powder Coating Ovens 
• Laddle covers 
• Boiler baffles 
• Flue gas baffles
  

Standard Sizes :

• Available Size: 1050 mm × 1200 mm
• Thickness: 25, 38, 50, 75 mm

Agni Fiber Boards Pvt. Ltd. manufactures a variety of FRP Epoxy Pultruded Profiles for electrical insulations that combine high strength and excellent electrical insulating characteristics for use in a variety of electrical products, like transformers, chokes, switchgears, lightning arrestors, OLTCs, antennas, cable trays, and motor wedges.

At Present we have a wide varieties of FRP Epoxy Pultruded Profiles & Fasteners like

• Dog Bone
• Threaded Rods 
• Corner Angles 
• Studs 
• Flats 
• Nuts 
• Hat Sections 
• Bolts 
• Plain Rods 
• Tubes 
• Angles

FRP dog bones & corner angles are widely used in transformers. These products are being used as a dovetail spacer in coil winding assembly in various types of dry type transformers.

Standard sizes available

• Dog Bone: A: 08, 10, 12, 13, 13, 16, 19 mm B: 06, 08, 10, 08, 10, 10, 12 mm
• Corner Angle: A:6, 6.5, 8, 13, 13, 15 mm B:6, 6.5, 8, 08, 13, 15 mm

 

Agni FRP telescopic operating rod is  made of  epoxy resin and boron free fiberglass rovings pultrusion tubes, which are safe for  exposing the worker to a large risk of electric shock.

Hot sticks are manufactured from the highest grade electrical rated fiberglass and meet or exceed all applicable industry performance criteria including ASTM F711, ASTM F1826, and OSHA 1926.951(d).or IEC 60060 and IS 2071 part.

Applications:

By attaching different tools to the end of the hot stick, a worker can use  Telescopic rod  for below applications:

• test for voltage,
• tighten nuts and bolts,
• brush items,
• prune foliage,
• open or close switches,
• connect tie wires,
• install insulating sleeves,
• disconnect switches
• replace cutout tubes and reclose,
• remove pole covers,
• replace bulbs
• and complete many other overhead tasks

Electrically Insulated Telescoping Tools have maximum convenience for the lineman because they permit him to perform  many routine jobs from ground level.

Design Features

• Heavy duty, greater strength and high dielectric properties.

• Spring-loaded Interlocking buttons
• Keep the extended tool sections securely locked in position. As each section is extended and twisted slightly, the buttons pop into place, allowing working to be done with complete control and confidence.
• Work for  HV line up to 33 /66/ 132/220/400KV
• WATER ABSORPTION : 0.1%
• PU filled top section
• Silicon rubber gripper for proper handling of telescopic rod
• Universal head is adaptable to standard fit on accessories.
• Smooth and glossy finish
• Tested in Govt. Approved Test lab as per IEC standard for 440KV System Voltage

Agni Fiber Boards Pvt. Ltd. manufactures a variety of FRP Epoxy Pultruded Profiles for electrical insulations that combine high strength and excellent electrical insulating characteristics for use in a variety of electrical products, like transformers, chokes, switchgears, lightning arrestors, OLTCs, antennas, cable trays, and motor wedges.

At Present we have a wide varieties of FRP Epoxy Pultruded Profiles & Fasteners like

• Dog Bone
• Threaded Rods 
• Corner Angles 
• Studs 
• Flats 
• Nuts 
• Hat Sections 
• Bolts 
• Plain Rods 
• Tubes 
• Angles
  

Dovetail Stick Dovetail stick spacers Corner 20 x 20 x10mm

Our range of FRP fasteners are known for their superior quality and mechanical strength. FRP fasteners like FRP bolts, FRP studs, FRP nuts, FRP threaded rods, FRP bolts, etc. are being used for joining of Channels, Flats, etc. In chemical plants, fertilizer plants, off shore project,cooling towers, FRP fasteners are being used in joints instead of metallic or PVC fasteners.They are used wherein metallic fasteners are prohibited.These products are available in different dimensions as per the needs and specifications of different clients in various industries.

Standard sizes available :

• Stud: M 6,8,10,12,16,20,24,25 mm
• Nut: M 6,8,10,12,16,20 mm
• Threaded Rod: M 6,8,10,12,16,20,25 mm