Thermal Structural Insulation Application

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications. In Chimneys Insulation reduces the risks of fires by reducing heat transfer to combustible material surrounding a chimney. Insulation lowers temperature of liners during over firing or chimney fires. It also maintains higher temperature on liners when flue gas temperature is low. Our Insulation Products is  high strength machinable Thermal and structural insulation board suitable for this application. In Chimney for support high mechanical strength of insulation material is required at high temperature. 

Typical Applications Chimney Supports

Bottom of the chimney flue is mounted on the floor beam using load bearing insulations blocks having  No. of load bearing dowel as shown above. Our product has got good compressive strength with low thermal conductivity, it is best suited for such type of load bearing applications. It also prevents flow of heat from inside of the chimney flue towards floor beam. Our product can be used as substitute of  Tenmat product, SINDANYO  NATURAL GRADE CS-51.

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications. Insulation Blocks for spinning lines and on line filtration system. Our Insulation Boards is used for polymer filtration plants. The process of "Online Filtration System" And “Spinning Lines” involves temperature more than 300ºC, so it is necessary to provide proper insulation on all outer surfaces of the machine, which can withstand this continuous high temperature & can exhibit good thermal insulation property. INSULATION Boards can be used as insulation blocks as shown in figure1. These boards can also be used as insulation blocks for spinning  lines as shown in figure. Due to High temperature withstanding capacity & very low density coupled with low thermal conductivity our Insulation Boards are widely used as Import substitution for above application .

OUR INSULATION BOARDS is used to substitute PROMATEC® , MONOLUX®, boards for this application. Our Engineer can visit your plants and suggest suitable engineered product for above applications.

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications. Our Insulating Sheets  provides excellent thermal shock resistance as evidenced in its typical use as a direct contact board for non-ferrous metals and in fire training burn rooms. They are fire resistant to temperatures approaching 550°C. They also exhibit low thermal conductivities that remain relatively constant over a broad range of operating temperatures.

• Induction furnaces
• Billet heater boxes
• Glass industry
• Smelters
• Heaters Manufacture
• Induction heating
• Press Tools
• Texturing Machine
• induction Furnace top/bottom cover
• oil Spacers

• Thickness: 6, 8, 10, 12, 16, 20, 25, 30, 40, 50,75 mm
• Dimensions: 42” x 48”

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications. The process of manufacturing of cutting tools (Diamond Material) involves heating of diamond segments. In order to minimize heat losses, our insulation board is used between graphite pack containing diamond segments & Metallic frame. Insulation  Board  is an integral part of the production of hot pressed diamond segments. It is used as a separator to electrically and thermally insulate a metal frame from a graphite pack. Our Insulation Boards boards has got low thermal conductivity (0.6 Watt/M °C) which helps in minimizing heat losses. Insulation Boards allows repeat cycles- it is reusable in this application for many cycles which translates to cost savings. Insulation material exhibits good performance as thermal separator. It can be used as low cost substitute of Zircar material (RSLE-57 Grade).

OUR PRODUCT USED FOR SINTERING PROCESS:

• Standard sizes available
• Thickness: 6, 8, 10, 12, 16, 20, 25, 30, 40, 50mm
• Dimensions: 42” x 48”

Agni Fiber Boards (P) Ltd is manufacturer of high temperature structural insulation boards, mold platen insulation boards & thermal insulation boards for various industrial applications. Agni Fiber  provides a variety of non-asbestos calcium silicate structural insulations that combine high strength and excellent thermal insulating characteristics for use in a variety of heat processing, fire protection and electrical resistance applications. Our boards  provides excellent thermal shock resistance as evidenced in its typical use as a direct contact board for non-ferrous metals and in fire training burn rooms. They are fire resistant to temperatures approaching 600°C( 1112°F). It exhibit low thermal conductivities that remain relatively constant over a broad range of operating temperatures. Our Boards are designed to serve as a backup insulation for any refractory construction, such as insulating fire brick, dense refractory brick, castable, gunning mix, plastic refractory or ceramic fiber.

Agni 400- to suit thermal and mechanical strength requirements for various applications for max temp 400ºC.

Agni 500- to suit thermal and mechanical strength requirements for various applications for max temp 600ºC.

Agni 600- to suit thermal and mechanical strength requirements for various applications for max temp 600ºC.

It can be selected for oven insulations according to continuous operating temperature requirements.

Standard sizes available

• Thickness: 6, 8, 10, 12, 16, 20, 25, 30, 40, 50mm
• Dimensions: 12” x 12” up to 42” x 48”.

Our Boards are easy to machine. Operations like drilling, milling and turning can be carried out with aid of conventional machine tools. This is high strength machine able thermal & electrical Insulation Board suitable for applications requiring high mechanical strength at high Temperature.

SANDWICH BOTTOM BRAZING SYNDANIO NA (Non Asbestos) Structural Insulation boards: This is high strength machinable Non- Asbestos grade thermal and electrical insulation board suitable for applications requiring high mechanical strength at high temperature.

APPLICATION: Induction Heating Machine For Impact Bonding Sandwich Bottom Cookware. Induction heating is a quick, clean & efficient way to braze a wide variety of conductive materials. To make this process more cost – effective, thermal insulation is used between inductor & the metallic parts to be brazed. In cookware industries, metallic bottom is brazed with utensil using induction brazing as shown below. SYNDANIO- NA blocks are used in above acts as thermal barrier & prevents flow of heat towards mandrel & ram. This ensures presence of required temperature on both materials to be brazed & minimizes heat loss.