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  • Airox Nigen Equipments Private Limited

    Gurgaon, Haryana

  • Year of Establishment: 1993
    IndiaMART Member Since: 2009
    Products [21]

    Mobile: +(91)-9711883300

Compressed Air & Gas Drying Systems

Heatless Type Air Dryer

Heatless Type Air Dryer

Wet incoming gases after passing through filter pass through the slide piston valve assembly and are directed towards chamber I where they pass upward through the desiccant. Gas drying takes place by adsorption. Dry gas from chamber I then passes through the Check valve assembly and then through the after-filter to the application or work area.

While gas is being dried in chamber I the desiccant in chamber II where the desiccant has been wetted in the previous cycle is being simultaneously regenerated. The chamber II is depressurised to atmosphere through the purge valve in the downward direction. A portion of the dry gas passes through the needle valve/orifice plate through the desiccant and flushes out the desorbed moisture.

When the regeneration is complete, the purge valve is closed and the tower is slowly repressurised to line pressure for a smooth changeover. A drying period of 5 minutes provides an efficient dew point of -40°C or better (at atmospheric pressure ). In regeneration process approximately 60 seconds are required for repressurisation.

Specifications:

  • The above capacities are rated at an inlet temp. of 40°C, 7Kg/cm2 (g)pr. and at an outlet dew point of (-) 40°C
  • Supply voltage of 220V-50Hz
  • Single phase
  • Above data is only for estimation and can be changed without notice.

High Pressure Air / Gas Dryer For various industrial applications where Air / Gas at high pressure in dry form is required, Airox Nigen offers High Pressure Air / Gas Dryers. High Pressure Dryers are available in Heatless type.

Some of the High Pressure Industrial Applications are:
  1. Pet Blowing Machine
  2. Air Circuit Breaker
  3. High Pressure Gas Filling
  4. High Pressure Testing
  5. High Pressure H2 for Turbine Cooling
  6. High Pressure Generator Starting
  7. High Pressure Process Gas Applications
For more info please refer to the attached PDF file.


Heat Of Compression Type (HOC)

Heat of Compression Type (HOC)

Heat of Compression type air dryer is a breakthrough in Drying technology. The hot air from the Compressor at 120°C and higher temp, is used directly for regeneration of the desiccant. After regeneration, this air is cooled down to 40°C and then it is dried in second tower. Thus the use of heaters is eliminated. For eg. in the 6+6 Hrs. Cycle the hot air is fed for regeneration for 4 Hrs. and for balance 2 Hr. a changeover takes place where the air is first cooled in cooler, then dried and before going to the outlet, cools the regenerated desiccant bed, thus bringing it down to ambient temperature. This cycle is reversed for the next 4Hrs. where the Adsorber drying the air in the previous cycle goes for regeneration and vice versa.

There is considerable power saving in this type of Air Dryers and the dew point is also better than the Refrigerated type of Dryers whereas, the power consumption is almost negligible.

For more info please refer to the attached PDF file.


Internal Heater Type (IHD) Air Drying

Internal Heater Type (IHD) Air Drying

This dryer provides an efficient, economical and easy to maintain method of drying compressed air and gases. The drying medium (Silica gel or Activated Alumina ) is contained in two carbon steel pressure vessels. While chamber I is drying, air is passed over an electrical heater embedded in chamber II and carries out the desorbed moisture of this chamber. This type of system utilizes about 2-3% of the gas as a purge. It is an ideal system for gases requiring ultra low drying like dew points upto (-80°C). Each column remains in line for about 6 hours. For regeneration, the desiccant is heated for about 3 hours and then cooled for another 3 hours before changeover. The operation is fully automatic.

For more info please refer to the attached PDF file.


Blower Heat Regenerated Type (BRD) Air Dryer

Blower Heat Regenerated Type (BRD) Air Dryer

This dryer is similar to the Internal Heater type dryer except that no process air is wasted. For regeneration, a blower provides the atmospheric air which is pre-heated in an external heater, to regenerate the desiccant bed. Therefore no process air is used for regeneration. The unit is fully automatic.

For more info please refer to the attached PDF file.


Refrigerated Type Air Dryer

Refrigerated Type Air Dryer

As much as 2300 gallons of water can be removed from a100 cfm system operating at 100 psi in 12 months of 3 shift operation, water which without a dryer, would have passed through pneumatic equipment

  • FEATURES OF REFRIGERATED DRYER : A full range of dryers are available to provide dry clean air to any size and type of compressed air systems
  • ENERGY EFFICIENT HEAT EXCHANGER : Power consumption reduce by upto 10% over conventional system.
  • ADVANCED DESIGN : Dirt and oil contamination is removed by either impaction or integral filtration-ensures maximum protection for compressed air equipment at all times
  • CONTAMINANT REMOVAL DOWN TO 1 MICRON : Minimal additional filtration is required for most application.
  • TRIED AND TESTED CONTROL SYSTEM : Ensures maximum reliability at all times.
  • DEW POINT INDICATOR (AT LINE PR.) : At - a - glance monitoring of dryer performance.
  • LOW NOISE LEVELS-60 DB (A) : Suitable for location in working environment

Wet Compressed air undermines efficiency of smallest to the largest system. Therefore, elimination of moisture is must. The drying of Compressed air by Airox Nigen Refrigerated Air Dryer is the most economical and reliable process of compressed air treatment. The incoming saturated, moist air is precooled in the Air-to-Air Heat Exchanger (6) by the outgoing dry chilled air. In the process, a greater part of Water Vapour get condensed. Further moisture separation takes place in the Freon-to-Air Heat Exchanger (7) where air is chilled to a temperature of +2 Deg. C. and moisture condenses. This temperature is termed as pressure 'Dew Point'. The Separator (8) removes the condensate by an Automatic Condensate Trap (12)
  • Airtight Refrigeration Compressor
  • Refrigerant Condensor
  • Electric Fan
  • Liquid Receiver
  • Thermostatic Expansion Valve
  • Air-to-Air heat Exchanger
  • Freon-to-Air Heat Exchanger
  • Centrifugal Condensate Separator
  • Accumulator
  • Dewatering Filter
  • By-Pass Valve
  • Automatic Condensate Trap
  • Press for Fan (AC only )

The compressed dry air is reheated in Air-to-Air-Heat Exchanger and fed to the point of application. As long as compressed air temperature remains above the +2 Deg. C., no further condensation will occur. The Dew Point of +2 Deg. C. is sufficient enough for the smooth and trouble free pneumatic / process applications. The refrigeration circuit is the conventional circuit comprising refrigerant Compressor (1), Condenser (2), Expansion Valve (5) etc.using Freon R-22 as refrigerant gas. Use of R-22 as a refrigerant is permissible upto the year 2030 AD as per Montreal Protocol. System with Ecofriendly Refrigerant like R-134 A, R-404 A, R-407C are also offered. Air Cooled (AC) models are available upto 200 CFM and higher models are available with water cooled condenser.

For more info please refer to the attached PDF file.


Split Flow-No Purge Loss Type (SFD) Air Dryer

Split Flow-No Purge Loss Type (SFD) Air Dryer

The wet air stream is split at the dryer inlet through an differential valve. Part of this stream is passed through an external heater and heated to a temperature of 180°C, then it is fed to the tower under regeneration thus carrying away the moisture from the desiccant bed. A water cooler condenses the desorbed moisture. This stream joins the main incoming stream and goes for drying.

After each operation the changeover is effected automatically.

For more info please refer to the attached PDF file.



 

 

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