Ajantha Autocast Private Limited

Area : Total area consists of 4,400 Sq. Meters
Capacity : 500 tonnes per annum

Melting Facilities :
Medium frequency Induction furnaces of 150kg and 400kg capacity
1 ton Oil fired furnace
Inert Gas Melting set-up (futuring in 4th quarter 2009)
Closed loop Mechanized Metal Handling system ( futuring in 4th quarter 2009 )

Moulding Facilities :
Simultaneous Jolt-Squeezing Moulding machine
Intensive Mixer & Sand handling system
Green Sand Moulding facilities
CO2 Moulding facilities
Die Casting facilities

Fettling Facilities :
Fully equipped Fettling / Dressing facility with modern fettling machines.
Shot blasting machine: 300 Kg/ batch, 500*500*500 mm chamber size
Swing frame grinder
Flexible shaft grinders
Welding Transformer

Machine Shop
Lathe - 3 nos for proof machining

Heat Treatment : (futuring in 4th quarter 2009)
1 ton Electrical Resistance Heating system with computerized Chart recorder.
Water Quenching tank with 20000 ltrs capacity.

Welding :
Inverter based modern SMAW and TIG welding machines.

Other Facilities :
Stand by Gen-set to support melting: 300 KVA

Vision

Become a world class foundry and be the market leader in exotic alloy castings.

Our Manufacturing plant is ISO 9001:2000 certified by Perry Johnson Registrars IncAn ISO 9001:2000 certified Company.

Production capacity of 500 tonnes per annum.

AAPL strictly maintain the quality of their products by adopting various quality measures and methodology. AAPL has in-house state of the art testing & inspection facility emphasizes the quality in each and every stage of the process.


Chemical Lab
Wet Analysis.
Quantron-German made Optical Emission Spectrometer for Metal Analysis
ARCMET 930 Portable OES spectrometer for Non-ferrous metal analysis
Inter Granular Corrosion Testing facilities.

Sand Testing

Fully Equipped Sand Testing Equipment for testing of incoming sand and ready mould mixed sand for Grain size, moisture content, clay content, Permeability, strength, gas, Mould Hardness testing etc.,


Mechanical Testing


* 200 KN Universal Testing Machine for Mechanical Testing
* 300J Impact Testing machine
* Brinell and Rockwell Hardness Testing Machines



Metallography
Metallurgical Microscope with image analyser for Microstructure Analysis

Non-Destructive Testing
DP testing facilities

MPI Testing Facilities - Yoke type crack detector (MPI)
RT Testing - Testing will be done in outside premier testing services.

Other IMTEs


* Immersion Pyrometer for Metal Temperature Measurement.
* Surface table with vernier height gauge for dimension checking.
* Necessary gauges and tools for dimension checking.

Milestones

2006 - Established to caters Automobile sector by producing Valve Train system components
Manufacture of Chilled/Hardenable Grey & S.G. Iron

2007 - Started to manufacture of steel and alloy casting
Started to manufacture of Al-Bronze Casting
Awarded ISO 9001-2000 by Perry Johnson Inc, USA


2008 - Installed oil fired furnace especially for Al-Bronze melting
Established In-House laboratory


2009 - Set up Centrifugal casting facility for making symmetrical components
Set up R&D lab facility for continuous improvement