Chemical And Resin Plant

We are the pioneers in the designing and setting up of captive formaldehyde plants in India. We use an indigenuously devised technology which we have cultivated over one and a half decades of our operations. It is instrumental in cost effective production of formaldehyde in India. Salient features of formaldehyde plants designed and set up by us are:

• The setting up of the plant requires minimum preliminary investment and low on running costs.
• The plants are capable of giving high yields of Methanol to Formaldehyde, i.e. 445 Kgs. of Methanol to 1000 Kgs. Formaldehyde with 1.0 % free Methanol in the product.
• Low power consumption only 30 KW per ton of Formaldehyde produced.
• Imported steam is required only for start up of plant and shutdown within 6 hours thus cutting down on future operating costs and reduce the overall cost.
• Acidity content in the final products is low, less than 0.01%.

Aldehydes India has successfully commissioned plant up to 100 MT per day and have the expertise and capability of  setting up plants up to 200 MT per day.The performance of the plants designed by us gives far better results than guaranteed  with free methanol content <1 % in 37% Formaldehyde without the help of any distillation plant or OFF GAS Recycle.The Formaldehyde plants being designed by us offers some very attractive features like:

• Highly economical and low investment
  
• High yield of Methanol to Formaldehyde-445 Kg of Methanol to 1000 Kg Formaldehyde with 1% free Methanol in the product.
  
• Low power consumption only 30 KW per ton of Formaldehyde produced including Utilities.
  
• Imported steam requirement only for start up of plant.
  
• Extremely low acidity-less than 0.01%
  
• Use of OFF GAS for manufacturing high strength Formaldehyde up to 50%
  
• Use of tail gas to burn in boiler in case exportable steam is required.
• Association with the Experts internationally gives Aldehydes the access to the latest in the Silver Catalyst process globally and also access to Nano Catalyst.

We are technology leaders in the design and fabrication of Gas reaction based plants for the manufacture of Hexamine in India. Over the period of last one and half decades, we have improvised and developed an indigenous technology of Hexamine manufacturing which is extremely cost effective and easy to implement. The impressive characteristics of our methodology in the manufacture of Hexamine are:

• The plant outlay is highly economical and involves low initial investment.
  
• Plants designed by us have a high yield of Methanol to Hexamine i.e.1550 Kg of Methanol to 1000 Kg of Hexamine.
• Low consumption of Ammonia i.e. 515 Kg per ton of Hexamine.
  
• Economical power consumption of only 350 KW per ton of Hexamine produced.
  
• It is also low on steam consumption of only around 200 Kg per ton which is readily available from the formaldehyde plant. Thus, a dedicated Boiler is not required.

We are technology leaders in the design and fabrication of Gas reaction based plants for the manufacture of Hexamine in India. Over the period of last one and half decades, we have improvised and developed an indigenous technology of Hexamine manufacturing which is extremely cost effective and easy to implement. The impressive characteristics of our methodology in the manufacture of Hexamine are:

• The plant outlay is highly economical and involves low initial investment.
  
• Plants designed by us have a high yield of Methanol to Hexamine i.e.1550 Kg of Methanol to 1000 Kg of Hexamine.
• Low consumption of Ammonia i.e. 515 Kg per ton of Hexamine.
  
• Economical power consumption of only 350 KW per ton of Hexamine produced.
  
• It is also low on steam consumption of only around 200 Kg per ton which is readily available from the formaldehyde plant. Thus, a dedicated Boiler is not required.

We offer resin plant.

Our resin plant enables us to produce urea, melamine, phenol formaldehyde resins, which are used in plywood, particle board and medium density fiber board industries. The resin plants, being designed by us, find application in the following industries:

• Plywood Industry
• Mineral wool Industry
• Paints and varnish Industry
• Printing ink Industry
• Paper Industry
• Assembly of prefabricated units for houses, farm structures etc

In association with NTL Chemical Consulting of Greece Aldehydes India offers cutting edge formaldehyde Resin Technology Solution with excellent performance. The wood panel mills where the Resin Technology is desired  to seek superior quality Resin Solution in competitive prices. The aspiration of its customers has prompted Aldehydes India to offer state-of-the-art and cost effective technology with profitable results.

Benefits of using our Resin Technology:

• Environment friendly
  
• Cost-effective formaldehyde-based Resin Technology Systems
  
• Significant cost-saving benefits with production and board process unchanged
  
• Customized/Tailor-made Resin Technology
  
• Resin design to optimize viscosity, solids content, tackiness, dry out and emission properties of the wood panel boards
  
• Meets E1, E0 or Super E0 emission norms, without addition of melamine to boards which represents substantial cost reductions
  
• Meets all International Standards
  
• Tailor-made, cost-effective and optimum performance resin technology solution
  
• Innovative and continuous research and development

We have the technological acumen and the capability to construct manufacturing plants engaged for the production of UF/MF/PF/MUF moulding powder. We use efficient production techniques that help reduce costs of operation and initial expenditure on construction of the plants.
Industrial Applications:

• Electrical Switches
• Insulating electrical boards
• Switch gears
• Connectors
• Buttons

Mainly Used in:

• Crockery
• Electrical accessories
• Button
• Table Ware

We offer chemical processing plants.