Industrial Plants and Machinery

We stand as one of the prominent manufacturer, exporter and supplier of solvent extraction plant. These are used to extract oil from oil bearing components with the use of solvents as n-hexane. These are especially designed to extract oil from oil seeds containing less than 20% oil like soybean after extracting oil from fully pressed or prepressed oil seeds having more than 20% oil like sunflower, canola, copra, castor peanuts, cotton seed, palm kernel and variety of other materials. Our range of machines gives best performance even in long run.

Features:

• Used to extract oil from oil bearing components
• Best performance
• Especially designed to extract oil

this operation involves removal of traces of soap, iron and other small traces of carotenes and phospholipids. These contaminate are undesirable and needs to be removed in bleaching operation. Our especially designed range of steam agitated bleachers is based on the principle of separation of earth and oil using mechanical device mixer. This ensures no carry over of bleaching earth into the vacuum system. Our bleaching plants require minimum maintenance and effective operation.

Advantages:

• Our bleaching machines have continuous bleacher available in unique design
• These uses live steam injection which helps to increase de-coloring efficiency of activated earth
• Our range requires minimum maintenance of mechanical parts

This use the principle of covered proportion of muishine, along with steady maintained process parameters including vacuum & oil flow, temperature. Once the parameters are settled the plant gives best quality along with consistent performance. These are ideal for liquid- solid quantity of separation. Our range work on the principle of pre- coating of filter and other seats. Initially the filter aid form a pre coat layer on both sides of filter leaves until the cloudy material expel out of the filter. On formation of the layer, the pressure starts to develop restricting the impurities. As the clear liquid flows from both the sides into the leaves. This flows along with regular channel and gets discharged. Finally, the leaves starts getting chocked completely raising the pressure from to 3-4 kg/cm2 and thereby output flow almost stops. The filter obtained squeezes oil retained in the earth. The filter obtained can be used directly.   

Features:

• Liquid- solid quantity of separation
• Consistent performance
• Restricts the impurities

This process is used for removing free fatty acids as de- acidification odoriferous impurities by heating the oil under high vacuum using sparging steam. Owing to this process, low boiling component gets distilled off under this condition and less FFA oil is also obtained.  Our range is designed specifically, along with a combination of fatty add scrubber and tower which ensure no carry over of some fatty acids into vaccum system. These also have ergonomically designed Physical Refining Plant and Deodorizer for varied oil and other lower capacities. To remove fatty acids, we use physical refining process. This process uses steam distillation at high temperature under high vacuum. This is generally used to remove unacceptable odor by the process of steam distillation which are distilled out with the help of live injected steam into heated oil under high vacuum.

AEW Deodorizing Tower has different special features:

• Maximum recovery from heat
• Zero percentage contamination
• Low consumption of steam
• Suitable temperature for addition of antioxidant
• No fouling material inside the tower
• Quick & Maximum flexibility in feed material
• Large surface area exposure to vacuum
• Minimum carry over of oil with fatty acids
• No short circuit of oil in process
• Minimum or No Maintenance
• No Trans-isomer generation

We are involved in carrying out perfect and effective filtration and crystallization procedure. These are composed of crystallizer, self cleaning filter equipment and homogenizer. Our range is available along with sequential cooling system. Manufactured using quality products, our range are available along with high percentage of recovery. Our range has designed perfect dynamic coil for giving uniform cooling especially for Sunflower Oil, Palm Oil, and Rice Bran Oil which is already in operation. These are known for their superior quality along with affordable rates.

This process involves removal of high melting point components as waxes from different vegetable oils including rice bran, cotton seed oil, and sunflower and partially hydrogenated soyabean oil. This mainly consists cooling and filtering them at low temperatures in special filters or by centrifugal separators. These are designed for carrying out semi continuous or batch process based on filtration pattern. 

Features:

• Cooling and filtering
• Semi continuous or batch process
• Based on filtration pattern

This process is specially designed to separate palm oil into two fractions as stearin and olein. Our range is obtained without the addition of solvents or chemicals. These plants can be used for producing palm mid fraction and super olein. These can also be used for producing different melting point and cloud point. Our process comprises:

• Preheating the feed stock up to the temp. Making the entire homogeneous mass into complete liquid
• Crystallization under predetermined restricted conditions of agitation & temperature to form uniform sized  and stable filterable crystals
• Filtration over membrane/ rotary drum vacuum/plates & frames filters to separate out the liquors & solid crystals.

Major Advantages of DRY FRACTIONATION:

• Combines extensive operations, and monitors from a fully automated centralized control station.
• Minimum operating costs
• Minimum utility consumption
• Minimum maintenance costs
• No oil losses
• Does not cause pollution
• Product quality
• Good crystallization repeatability, yielding consistent product quality
• High Olein yields
• Low Olein cloud point, with improved cold stability time.
• Easy to operate requires minimum supervision
• Good flexibility
• Extensive range of process applications possible
• Feedstock can be semi refined, crude or fully refined palm oil
• Suitable for both double or single fractionation

We are involved in manufacturing, exporting and supplying a wide range of rotary drum conditioner and special equipment. These are specially designed for carrying out special application according to client’s specification. Our range of equipment is designed for maximizing the value of given reaction. This special equipment is built to stand against pressure and extreme temperature in the system.

Features:

• Available with Load Cells Weighing arrangement
• Seal Attachment - mechanical or packing
• Manufactured from austenitic stainless steel with Limped Coil
• Agitators are custom designed

We are involved in manufacturing and supplying precision engineered range of bins, silos storage tanks and weighing systems. Our range of storage tanks is used for the purpose of seed storage and tanks for the purpose of liquid storage including petroleum and oil. Our range of tanks can be customized in different shapes and sizes.   our range is customized for weighing application in chemical, food processing, mining, petroleum, oil refining and other industries for the purpose of inventory control.

Features:

• Welded stainless steel /shop fabricated bolted & powder coated construction
• Tank support styles – on legs, on load cells, on structural steel, skirt supported with access door ,on lug/girder supports
• Flat bottom, dish bottom, slope bottom for the purpose of liquid storage
• Our range is fabricated from different materials

Soap chips making machine is used to make chips of soap bars. It is necessary to convert soap bars in to chips form for proper drying.

Soap sanctification process is done in a specially designed heavy-duty vessel. This vessel is specially designed to keep all the points in mind for better convenience in operation and better sanctification process. In this process oils are heated in vessel by the steam of boiler and proper quantity of caustic soda (NAOH) is added for full sanctification.