Allied Solutions India Private Limited

Our Principal is the manufactures of high tech blow moulding machines, hydraulic servo systems and power units. They manufacture blow moulding machines for container sizes from 2 liters to 1000 liters size. They also produce 2 layer and 3 layer blow moulding machines, to meet today's stringent quality requirements.

VBM series, are focused to cater to the quality conscious customers, and with built in cost effectiveness. Simple robust and dependable designs make these machines versatile and ensure long service and trouble free operation. A host of quality mouldings, bottles, Jerry cans, drums/L ring drums, can be manufactured.

An indigenous dependable parison programmer is offered as a module along with the machines. In order to fulfill the entire range of requirement, 8 to 64 point parison programmers are offered. Parison programmers are also offered to be retrofit with existing blow moulding machines.

Salient features of our Blow Moulding Machines for 500 & 1000 litres drums:

1)     Extruder: The extruder has grooved feed section and special mixing element to facilitate processing of HMWHDPE producing homogeneous melt at low temperature. It can process HMWHDPE having HLMI as low as 8.

2)     Extruder Drive: Helical speed reducer with hardened and ground gears ensure high efficiency (0.96 typically) and help cut energy costs.

3)     Accumulator head: Accumulator head features streamlined melt flow that eliminates problems due to weak weld lines on parison. It is of first-in first-out design to prevent thermal damage of melt.

4)     Total machine control: Besides parison programming, machine sequence control and temperature control are effected by the PLC

5)     Blow unit: Bottom blow unit is of simple design. Parison stretching movement is by pneumatic cylinder with positive mechanical stops

Advantages of blow moulding over rotational moulding:

1)     Blown molded 500 liter barrel has weight 9-11 Kg per container as against 14 – 14.2 Kg of rotational moulding (Saving of raw material to a tune of 40 % possible)

2)     Production capacity of 28 nos of barrel using blow moulding machines is possible against 4 to 8 barrel using rotational moulding

3)     Roto moulded barrel cracks if dropped from height but blow moulded barrel passes the drop test

4)     Blow moulded container can have 2 layer structure integrated to impart special properties as needed

5)     Blow moulding is highly energy efficient. Roto moulding is power intensive

6)     Material handling is simple in blow molding process as against pulverizing of granules required in roto moulding

7)    Space required for blow moulding machines is lesser compared to rotational moulding 

Our Principal in Australia brings 40 years of hands on experience in the manufacturing and supply of Butt Fusion Welding Machines in India and neighboring countries.  Established in 1998, which provides products and services for converters, fabricators and installers and end users of polyethylene pipe system

With the Engineering and Components quality and warrantee support, the machineries are manufactured in China to make the product competitive in the market

The product range of the company includes manual system for butt fusion, hydraulic butt fusion with data logging.  The range includes from 63 mm to 1600 mm dia for both workshop machines, trench machines and also for bends and Tee machines. All Butt Fusion Machines comply with the international standards and used worldwide from US to Australia

Even a quality pipe unless installed in an appropriate way does not guarantee the integrity of the system.  Butt Fusion remains as a most dependable and permanent jointing system for PE pipes.  In order to get an error free reliable consistent joint welding machines are the most suited.  The main features of the machine are:

Ranging from 63 mm to 1600 mm diameter

• Quality design and construction with high quality aluminum casting
• Low weight
• Removable cast aluminum PTFE coated heating plate
• Electronic temperature control
• Removable electrically operated facing tool
• The full range of clamping liners
• Optional stub end device for welding end fittings

Allied Solutions supplies a complete range of medium and high pressure compressors for industrial air and gas. A compressor is a long-term investment. Hence we emphasize product quality, durability and long-term value

Product Line:

• Breathing Air Compressors [225/330 bar – 420 bar]
• Medium & High Pressure Air Compressors [25 bar – 500 bar]
• Medium & High Pressure Gas Compressors [25 bar – 350 bar]
• Nitrogen Generators [upto 500 bar]
• Nitrogen Booster Compressors [upto 500 bar]
• Helium Recovery Systems [upto 350 bar]
• Compressed Natural Gas (CNG) Stations [25 bar – 350 bar]
• EcoTec Converter – Oil free air application [upto 420 bar]
• High Pressure Storage/Purification System [upto 500 bar]
• Containment Fill Station
• High Pressure Manifolds [upto 500 bar]

The injection molding field, Hot Runner Technology plays a key role in the process of cost effective production.

The major advantages could be listed as follows:

·        Efficient use of material & energy

·        No waste

·        Cycle time reduction

·        Reliable injection process

·        Improved product quality

·        Highest production reliability

·        Integration into clean room production

The major benefits of Hot Runner Technology are:

·        Optimal temperature control

·        Uniform pressure distribution

·        Good gate quality

·        Side gating without cold slug

·        Cost effective manufacturing

·        High production reliability

Advantages of Gas Assist Injection Technology

• Raw material savings of 10% to 50% (depends on Product application & Design)
• Cycle Time saving, better dimensional stability, complete elimination of sink marks
• Reduction in machine clamping tonnage up to 40% significantly reducing capital costs & increasing energy savings

Nitrogen Generators (SNG Series II)

• Models Ranging from 2 to 27 SCFM
• Pressures up to 6000 psi
• Nitrogen purity up to 99.5%

High Pressure Compressors

• Generators pressures of up to 350 bars/5000 psi

Nitrogen Control Module (NCM-1)

• Regulates an individual pressure profile to a single gas injection unit
• Interfaces with molding machine via five sets of input terminals
• System inputs are used for cycle initiation, cycle kill, mould status a safety input for purge compound

Nitrogen Control Units (NCU.V2)

• Five step Pressure profiling with start delay
• Vent Control Valves divert all volatiles to atmosphere before reaching the regulator
• Programmable Auto Purge settings to reduce Gas Pin maintenance

Gas Assist Accessories

• Gas Assist Self Actuating Shut-off Nozzles
• Tool Face Mounted Gas Assist Injector Pins
• Vent Control Valves
• Pneumatic booster Pumps
• Gas injection Check Valves
• High Pressure Hose & Tubing
• Nitrogen Cylinders & Rocks

The advantages at a glance:  

Durability

• Low investment costs and a service life over 100 years reduce the operating costs

Time saving

• Up to 30% savings when laying the light and flexible pipes with lengths of 6 m

Maintenance

• The smooth inner surface reduces the maintenance and cleaning costs considerably

Hydraulics

• Due to the very good hydraulic properties, smaller pipe diameters can be used compared to current traditional pipe materials

Tightness

• 100% tight joints: No infiltration or exfiltration, no root penetration due to welded system

Lengths

• The standard lengths of 6 m reduces the amount of joints

Integrated E- fusion

• A complete pipe system is always just as secure as its weakest component. The weakest component is the joint
• Every pipe can have an integrated electro fusion

Temperature resistance

• Due to the machining the application of the pipes range from -40˚C to +80˚C

Environmental friendly

• All materials can easily be recycled and lead back into the production cycle

Flexibility

• The pipes are secure against fracture, even in case of earth movement

Specific light weight

• The pipes have a very low weight and therefore are easy to handle during installation, which makes the usage of a crane on site in most of the cases unnecessary
• By using profiled pipes we can safe weight up to 65% compared to equivalent solid wall pipes with the same statical capacity

Applications

• Sewer systems
• Outfall pipelines
• Tanks and containers
• Landfill
• Tunnels
• Industrial

Ongoing projects

• Pipe installation in Argentina
• Installation of an outfall pipeline in Spain
• Pipe installation in Doha, Qatar
• Installation of a storm water retention basin in Germany

Our principal is one of the leading manufacturers of high quality granulators. It offers the latest german technology with a state of the art manufacturing facility in china. Range includes from the small slow speed granulators to the large high performance granulators. Also available the new compact soundproofs granulators with integrated blower and the pulverizer system for fine grinding applications. With drive powers ranging from 2. 2 kw to 200 kw, the range of recycling machines covers the whole spectrum of plastics size reduction requirements.

the main features of the granulators are:-

• consistent and uniform ground material
• no tailing and minimal dust
• higher bulk density compared to the normal grinder
• higher output
• lower power consumption
• longer life for the blades
• sound deadening enclosures (90 db noise level)

• gsl beside the press granulators - the perfect match for inline recycling

• gsc compact granulators - setting the standard for in house recycling

• gs all-round granulator - the mid range granulator for plastic recycling

• gsh heavy duty granulators - granulators for heavy duty, high throughput application

• zss single shaft shredders - the clever pre shredding solution

• zrs pipe and profile shredders - the solution for big diameter pipe

Our Principal has introduced light duty shredder model ZBS especially for small lumps. The ZBS shredder has been developed as an economical alternative to the ZSS series shredders. The main application is pre shredding of small lumps commonly accumulated in injection / extrusion process during color changes and start up.

The machine is fed via double walled sound dampening hopper which can be turned in 3 directions to easily adapt to existing installations. Different material discharge options are available e.g.; Open outlet to feed into bins, suction troughs to connect to a blower system, direct transfer into another machine or onto a conveyor. Hopper and discharge design can be tailored to accommodate specific needs.

The cutting chamber is designed with a strong tangential in feed thus eliminating, the need for hydraulic feeding system. The 310 mm diameter E style rotor is directly driven by a geared motor ensures smooth operation.

Our Principal has developed a system of recycle tyres (both radial & non-radial). This system is equipped with shredder, granulator, pulverizer and also metal separator & zig zag sifter to produce metal & nylon free rubber crumb.

The metal separator removes both the ferrous & non ferrous metal.

The zig zag sifter removes the nylon fibre from the granules

Advantages of using Tyre Recycling System:

• Shredded rubber can be mixed with asphalt for road surfacing and making children's playgrounds
• Tyres can be recycled into rubber based products such as heavy duty rubber mats, shoe soles, mats for cars, hinges for gates, rubber cords for tethering animals, bags and seating
• Tyres can be burnt for energy recovery, as well as crumbed and mixed with soil to aid drainage in parks and as sea defenses to reduce coastal erosion