Offering Extrusion Die Design Services, Tool Die Design Services, Die Manufacturing and Die Correction services.

Profile
35 Years of Extrusion Experience ....
P. K. Sugathan has 35 years of Result oriented experience in the Aluminum Extrusion Industry. During his carrier as Tool Room Manager of Indian Aluminum Company's extrusion division, he developed a strong commitment to constant improvement through which the company could reduce rectifications of sections to very minimum, the productivity of the extrusion presses increased by 250 % and INDAL became leader in supply of heat sink sections in the country. He has received many awards from INDAL which includes awards for developing insert type die for refrigeration tubing.

Indian Aluminum Company, was a subsidiary of Aluminum company of Canada (ALCAN) and it had tie up with HYDRO Aluminum - Norway, the international leader in aluminum extrusions, for supply of technology to INDAL. Mr. Sugathan has undergone training in Aluminum company of Malasyia (ALCOM) which is a subsidiary of ALCAN. Alcom have two presses - Modern Tool Room and Anodizing. ALCOM export their material to Japan and Singapore. He has also undergone training in ALCAN plant in Thiland (ALCAN THAI). ALCAN THAI is also a subsidiary of Aluminum Company of Canada. ALCAN Thai have three modern extrusion presses with most modern tool room with ALCAN technology.

At present Mr. Sugathan is engaged as consultant for Aluminum Extrusion industries for both extrusion productivity and die manufacturing. Bhoruka Aluminum Ltd, Mysore is one of his client. Under the supervision of Mr. Sugathan, Bhoruka could inprove on many aspects including their die heat treatment practices and Bhoruka achieved significant improvement on surface finish of their extrusions.

Consultancy Services
We offers consultancy services for aluminum extrusion, extrusion die design, tool die design, die manufacturing, die correction etc.
Our services includes :

» Training and Consultancy Service on
» Setting Up of New Toolrooms

Training and Consultancy Service on

Die correction for complex shapes / Flatness control Die design Japan ,Canadian die technology Extrusion productivity improvements Streak line control methods Technique to avoid rework /rectification Production of thin profiles Production of products with tight tolerence Setting new Tool Rooms Modernisation of Plant Mordern Machines /accessories Die heat treatment /Nitriding Longer die life Better finish at anodizing Production parameters for different alloys Improving surface finish Heat sinks with high tongue ratio Ask for our services

Setting Up of New Toolrooms

Total CNC milling route with 3D machining Total EDM route with CNC EDM, Orbital Head EDM Ask for our services

We also undertake all types of AUTO CAD job works in 2D&3D.

Technology Services
We offer die manufacturing through total CNC milling route with 3-D modelling software by which a hollow die can be machined in CNC machine without any handwork.

We also offer die manufacturing through total EDM route with the assistance of CNC Graphite electrode cutting machine, CNC EDM, Orbital head EDM .The relief side of die manufactured in this route will have maximum tungue supports which inturn will enhance extrusion productivity, better profile accuracy, better die life.

We also offer setting up of modern die heat treatment plants such as fluidized bed furnace with nitro carburizing, fluidized bed quenching etc. This heat treatment will enhance better extrusion surface quality, extrusion speed, better die life etc.


Infrastructure
Under the supervision of Mr P. K. Sugathan with in a span of one year a modern tool room with all CNC machineries, fluidized bed furnace, CNC EDM etc were set up for Malabar Extrusion Engineers, India. Malabar Extrusion Engineers could supply Dies to full satisfaction of CRANE Aluminum , Australia and Crane Aluminum have approved Malabar Extrusion Engineers as their preferred supplier.

Mr. P. K. Sugathan is serving as a consultant for M/s Mahavir Aluminum , Delhi, a leading manufacturer of aluminum extrusion in India

Mr. Sugathan has got vast experience of more than 35 years in aluminum extrusion field with services to aluminum extruders and die manufacturers in India, Malaysia, Middle East, South East Asia etc. He has got working experience with presses of capacities ranging from 325 Mt to 3300 Mt and container Dia 75 mm to 315 mm. He has experience in manufacturing of light aluminum extrusions with thickness ranging from 0.4 mm and above. He has designed new toolings for
many new presses in India and abroad. Also he has got die correction experience with dies from Eroga dies-UK, Phoeinx dies-Italy, Adex dies-Netherlands etc.

Clientele and Major Achievements ....

* P.T. INDAL ALUMINIUM INDUSTRY, INDONESIA (www.indalcorp.com)
* Indo Alusys Industries Limited, DELHI (www.indoalusys.com)
* Bhoruka Aluminium Ltd., INDIA (www.bhorukaaluminium.com)
* EGYPTIAN INTERNATIONAL COMPANY, EGYPT (www.eipaleg.com)