FOUNDRY SETUP
We, at Amar Udyog, offer a complete gamut of products to our customers. We are the manufacturer and exporter of a variety of products made from Ferrous and Non-Ferrous Machined Grey Iron and S.G. Iron Castings of top quality.
Our foundry is fully equipped with the most modern machinery/equipments like:
MELTING
1. Model : Dual Truck
Make : Inductotherm Make
Type : Induction Melting Type
Crucible size : 2 x 500kgs
Power source : 450 kw
2. Cupola Furnace(Environmental Free) with melting rate of 2000kg/hr
AUTOMATIC SAND HANDLING SYSTEM
=>Sand Plant Capacity : 18 ton /hr
=>Mixer Type : Variable Speed Mixture
=>Batch Capacity :500kg
=>Capacity :12-15 ton/hr
MOULDING MACHINES
A Pair of simultaneous jolt squeeze pin lift Darpa-450 moulding machines.
Technical Specification of Machine
=>Jolt capacity-450kg
=>Table size- 1050*680 mm
=>Squeeze force- 8000kg ( static)
24000kg(dynamic)
MOULD HANDLING LINES
=>Box size 700*600*225*225 mm
=>Metal per box – 25 kg approximately
=>Mould per hr- 60/hr
=>Rate mould per hr-90/hr
=>Cycle time- 60sec
=>No of box in circulation—103
=>Cooling time in flask-40mins
FETLING
We have two airless shot blasting machines to clean the sand castings and then they are fettled by the different grinding machines before they go in for machining.
Shot Blasting Machine(Hanger Type)
=>Casting cleaning output per hr—3-4 ton/hr
=>Blasting cycle time per batch---6-8 minutes
=>Dusk collector extraction with blower
Shot Blasting Machine(Double Door Type)
Pattern Shop: Our pattern shop is fully equipped to develop and rectify our patterns.
Lab Facilities:
Our state of the art plant is also equipped wid mordern lab facilities which includes-
Spectrometer: We have emission ray spectrometer for 17 elements in cast iron and also for SG iron.
Wet & Dry lab: We have in housed a wet and dry lab inside our work premises to cross check the incoming and outgoing material and products for a compliance with respective standards.
Physical Lab: We have Universal testing machine, Izod Impact tester, Polde hardness tester, Rockwell & Brinell Hardness tester.
CAD/CAM Facility:
Apart from this, we also possess CAD/CAM (Product design/Development) facility, which enables us to design the products as per the specific demands of our clients. We are one of the service providers in the industry who possess a unique set of resources in terms of workforce, infrastructure, software, quality and technology expertise to provide all your Computer Aided Drafting and Design requirements . By using all leading CAD softwares and our advance services we help to translate customer's need into product.
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