We are one of the leading manufacturers and exporters of ovens such as batch, belt conveyor, drop bottom, oil, gas and dual fuel. Designed in conformation with international quality standards, these are known for optimum performance, compact design and longer functional life. To serve our customers in the best possible manner, we also customize our range as per their specifications.
Batch Ovens
We have for our clients a quality range of batch ovens, which is engineered for maximum working temperatures of 260°C or 450°C. This low-temperature chamber oven is used for different processes such as water dry off, baking, drying, preheating, curing, artificial ageing, soft annealing, and tempering. The furnace with air circulation is also suitable for use with baskets, pallets as well as mobile oven racks. To enhance drying process, the batch oven has manually adjustable air inlet and exhaust air vent.
Features:
Maximum temperatures up to 260° C or 450° C
Heated electrically, gas or oil
Electrical heating by means of heater coils
Direct gas heating or upon request with indirect gas, oil heating with radiation tube, e.g. for heat treatment of aluminum
Available with horizontal or vertical air circulation for optimal uniformity in charge
Ground level charging without floor insulation for 260° C models
Optimum temperature uniformity
Optimal air circulation for your charge by means of adjustable air outlets
Insulation for 450° C models furnace, oven chamber lined with ceramic wool
Low shell temperature by means of high quality mineral wool insulation
High air exchange for fast drying processes
Furnace sizes suitable for common charging systems, such as pallets and baskets
Double-wing door for furnaces
Over-temperature limit controller with adjustable cutout temperature for thermal protection class as temperature limiter controller to protect the oven and load
The charging can be carried out with forklift, pallet truck or charging trolley
We are amongst the renowned supplier and installation service provider of belt conveyor ovens that are used for tempering, annealing, curing, preheating, and drying processes. Our range comprises chain conveyors, chain-edge, mesh belt, flat belt style, serpentine, chain-on-edge, slat type, and other arrangements, as well as multi-tier conveyor ovens. We can also custom make oven to suit the requirements of clients existing conveyor. Our range of belt conveyor ovens is generally used in the shrink film packaging industry as shrink tunnel conveyor ovens.
Bogie hearth furnaces with radiation heating are recommended for annealing and hardening of large parts, such as heavy cast parts or tool steel dies in temperature range of 800° C and 1200° C. The bogie is easier to load outside the furnace. Further, witha second door or bogie transfer system, it is easier to charge one bogie outside the furnace while the other is in the furnace. This reduces the turnaround time of the process cycles substantially.
Conveyor Belt Types:
These ovens make use of various types of conveyor belts, such as mesh belts, flat wire belts, and others, in material such as high carbon steel, stainless steel, stainless alloy and polypropylene.
Airflow Styles:
Our equipment includes a supply duct to deliver the heated air to the product in a top-down flow pattern, a bottom-up pattern, or a top-bottom pattern
The duct spans the full width and length of the heating chamber, so the product is heated during its entire travel through the oven
This ensure maximum performance and temperature uniformity
Temperature Ratings and Construction:
Our ovens and furnaces are available with continuous maximum temperature ratings up to 500° C
Temperature Uniformities:
We design each unit as per client’s specific requirements
Guaranteed temperature uniformities of +/-10°C, available, and includes certification testing before shipment
Heat Sources:
Our equipment is available in gas fired, electric, steam and other heat sources
Options Available:
We offer in-line washers, forced air cool down systems, refrigerated air cool down systems, air blow-off units, temperature recorders, fume incinerators, and many other optional items
We provide a wide variety of standard options to satisfy most applications, including special temperature controllers, chart & paperless temperature recorders (as well as other data acquisition equipment) and process timers
We are engaged in offering quality range of drop bottom furnaces, ovens popularly known as elevator ovens. These ovens are specially designed for aluminum or non-ferrous metal solution heat-treating. The incorporated state-of-the-art insulation, control system and hoist mechanisms ensure optimum performance and reliability of the oven. We can fabricate drop bottom furnaces in electric, gas fired, or indirect gas fired configurations as per the requirement. These are available in a temperature range of 650°C with uniformity of+/- 8°C.
Working Procedure:
The product, often loaded in baskets or on a grid, is positioned under the oven and is attached to a lift mechanism
The load is then lifted into the chamber and the doors, located on the bottom, are closed
The oven then proceeds with the heat-treat of the load. At a prescribed time, the doors open, and the load is lowered at a near free fall rate into a waiting quench tank
For solution treatment of aluminum extrusions, sheet metal, castings and other parts, we offer drop bottom furnaces, quench tanks, age ovens and related equipment. We offer complete installation services, from startup assistance to complete turnkey installations. These ovens are known for low maintenance and optimum performance and efficiency.
Rugged Construction:
The drop quench ovens are fabricated for an intensive and continuous use up to 650o C
The dual speed electromechanical winch system allows controlled acceleration/deceleration of the load descent. This has proven to be more reliable and sturdy than the frequently used pneumatic systems
Superior Isolation:
The insulation consists of 6" of ceramic fiber modules
This high efficiency material assures minimum heat loss and heat storage for rapid heat cycling and energy economy
Contrary to layered blanket arrangement, ceramic blocks have a great resistance to high air velocity abrasion
This configuration is extra durable and requires low maintenance
Clamping Door Seal:
When closed, the doors are tightly clamped against the bottom of the furnace
This type of closure prevents cold air leakage, which can disrupt the temperature uniformity of the load and increase operating expenses
Maintenance-Free Door Seal:
The door consists of a tightly compressed ceramic fiber that is self adjusting and will maintain a superior seal that will last years before replacement is required
High Velocity Air:
Our design uses higher velocity airflow
High-pressure blowers provide faster heating rates and tighter temperature uniformity for varying load configurations and densities
Features:
Electric or gas heating
Ceramic fiber block module insulation
Stainless steel air baffle
Sliding or swinging door
Electro-mechanical winch system
High volume recirculation stainless steel fan
Pneumatically operated doors
Tank mounted on mobile cart with rails
Heating elements and belt driven circulating fan mounted in protected chambers beside and above working area
Load capacity up to 2000 lbs for standard models
Temperature uniformity of +/- 90 F at any temperature (From 3000 F to 1 2000 F)
Hally Instruments Deals in export and manufacture of muffle furnaces, laboratory ovens, air circulating ovens, drying ovens and vacuum ovens. Also offering a wide range of laboratory heating instruments such as laboratory hot plates and laboratory heating mantle.
Nutan Scientific Instruments Manufacturing and exporting hot air oven, industrial ovens, industrial hot air oven, double wall hot air oven, digital ageing oven, stainless steel hot air oven, glass wool hot air oven, ageing ovens, industrial hot air oven and customized hot air oven.