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Band Heaters

We are the leading manufacturer, exporter and supplier of an exclusive array of Band Heaters. Designed and developed utilizing optimum quality raw material and sophisticated technology, our offered heaters are highly treasured by the clients for their easy installation, robust design, longer service life, perfect finish, high heat insulation, etc. Further, we provide these heaters in various technical specifications in accordance with the details provided by clients. Our clients can obtain these products at market leading prices.

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ANUPAM HEATERS proudly introduces a Revolutionary Product to "SAVE ENERGY" in the PLASTIC INDUSTRIES.

ANUPAM's Simple Insulation System is an efficient & effective solution which serves as a purpose for energy cost reduction, decreasing electricity consumption in heat resistance on the barrel of your machinery

 

Application :

 

Used with Band Heaters to save energy.

 

Features :

 

  • Energy saving of upto 35-40%
  • Low Energy Consumption
  • Minimum Heat Loss
  • Made to order
  • Short payoff period
  • Greater safety

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Ceramic Die Heaters manufactured in two halfs & provided with spring loaded clamping system provides excellent grip of the heater mounted vertically. Heaters are provided with inside cover to protect against frequent dismantling of dies.


Application :

  • Die of Extruder
  • Die of Blow moulding machines

Specification :


Resistance + 10% -5% Overall Thickness 15 mm
Wattage +5% -10% Minimum Dia. 38 mm
Maximum Watt Density 8 watts / sq. cm. Minimum Width 25 mm
Voltage 220V AC to 480V AC Width - Normal multiple of 15 + 6mm
Maximum Temp. 800° C Std. gap between edges 5 to 10 mm

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Owing to our expertise in this domain, we are committed towards providing a wide gamut of Ceramic Band Heaters. These gauges are available in different specifications to meet clients’ exact requirements. Designed to meet the industrial requirements of high temperature long lasting heater, these products are used for melting the plastic granules and ideal for use on injection and extrusion barrels. Further, these products are highly acknowledged among clients for their unique features and superior quality.

Features:

  • Thermal Insulation

  • Conserves Energy

  • Minimum Heat Loss

  • Easy Installation, Uniform Temperature

  • Better Heater Life

  • Can be manufactured to your specification

  • Various Types of Construction & terminations

Description:

  • Ceramic Band Heaters were developed to meet industrial requirements for high temperature long lasting heaters

  • They are ideally suited to comply with today's new resins, which calls for ever-increasing process temperatures

  • Ceramic Band Heaters design consist of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat

  • The ceramic heating mat along with ceramic fiber insulation is placed on a stainless steel housing made with serrated edges providing maximum flexibility for easy installation

Application:

  • Injection Moulding

  • Blow Moulding

  • Extrusions

  • Pipe and drum heating

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Anupam's Unique Insulation Plus Ceramic Band Heaters are Specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency capable of generating higher temperature essential to process today's high temperature resins.

Energy Conservation is achieved by using 1" thick Ceramic fiber insulating blanket on the outer surface increasing the overall outer diameter by 2"(Minimum Length Required is 4"). Reducing power consumption upto 30% because of low thermal conductivity of the ceramic fiber insulation, the external surface temperature of the insulation plus ceramic band heater is approximately 80°C while running the inside surface temperature at 300°C.

 

Application :

 

For Melting the plastic granules prior to molding. Extrusion head / Injection Unit


  • Injection Moulding
  • Blow Moulding
  • Extrusions
  • Pipe and drum heating
  • Ideal for use on Injection and extrusion barrels (when processing low, medium and high temperature resins)

 

Features :

 

  • Saving Energy Up to 30%
  • Reduce Wattage of Heater
  • More Uniform Heating
  • Less Down time increases Productivity
  • Reduced Preheating time of Machine
  • Heater cost is recover in shorter time
  • Cool working atmosphere for operator
  • Overall Outer diameter increases by 2" (50 mm)

 

Specification :

 

 

Resistance + 10% -5% Overall Thickness 40 mm
Wattage +5% -10% Minimum Dia. 90 mm
Maximum Watt Density 8 watts / sq. cm. Minimum Width 75 mm
Voltage 220V AC to 480V AC Width - Normal multiple of 15 + 6mm
Maximum Temp. 800° C Std. gap between edges 5 to 10 mm

 

 

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Historically, liquid cooled Cast-In Heaters have been the more frequently employed method of controlling the melt temperature of extrusion barrels. There is no doubt about the effectiveness and speed of liquid cooled castings in removing heat from the extrusion process. However, there are a number of drawbacks that primarily relate to maintenance-associated issues. Air Cooled Band Heaters are virtually maintenance free and therefore, when properly installed and applied, have the capability to far outlast their liquid cooled counterparts. Since cooling tubes are not used, the possibility of breakage, cracking or becoming clogged with brine or mineral deposits is not a concern.

Additionally, Air Cooled Band Heaters do not require an expensive cooling tower or heat exchange system, extensive plumbing systems and labor for installation. These factors along with the benefit of being maintenance free make Anupam's Air Cooled Band Heaters an economical and practical source for your extrusion heating and cooling application.

Features :
  • These Fins are available in width of 45mm, 60mm & 75mm.
  • Aluminium Fins take 25% & Copper fins takes 35% less time to reach set temperature of 350° C than standard Fins.
  • Aluminium Fins take 30% & Copper fins takes 35% less time for cooling from 350° C to 100° C than standard Fins.
  • If working temperature requirement is around 300° to 350° C, it is recommended to use Aluminium Fins as it is cost wise economical.
  • Aluminium & Copper cooling fins have a maximum operating temperature of 450° C.
  • These fins can also be used in mounting between heaters as cooling fins.

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Cast Band Heaters

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The liquid cooling function of the Cast Band Heater is of primary importance in maintaining the proper temperature of the barrel in the extrusion process.

This Heater can be manufactured in STRIP TYPE & BAND TYPE .

In Band type it comes with Water Cooling system & without Water cooling system. All Aluminium Cast heaters are customized. The Tubular Heating element is embedded in the Aluminium cast & machining is to be done to get the required size.

High Thermal Conductivity provides uniform temperature. The main application of these heaters are in the Extruders .

 

Applications :

 

  • Plastics Extrusion Machinery
  • Hot Melt-Glue Pots
  • Blown Film Dies
  • Runnerless Molding-Plastics
  • Textile Industry
  • Commercial Food Service
  • Hot Stamp and Die Heating

 

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Ceramic Band Heaters

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  • Thermal Insulation
  • Conserves Energy
  • Minimum Heat Loss
  • Easy Installation, Uniform Temperature
  • Better Heater Life
  • Can be manufactured to your specification
  • Various Types of Construction & terminations

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Anupam's Air Cooled Ceramic Band Heaters are designed for super efficient and economical cooling on extrusion and blow moulding machines.

Heater band is 60% open by perforated metal sheet which ensures maximum surface exposure for better cooling. The heater band is covered with Blower cover for mounting the Blower. Advantages of air cooled over liquid cooled operation includes lower cost, easy replacement, low maintenance, no leakage problem and uniform temperature control.

 

Applications :

 

For Melting the plastic granules prior to Extrusion.

 

Features :

 

  • To heat and cool the barrel
  • Low Maintenance
  • Easy Replacement
  • Improves Quality of finished products
  • Space Saving
  • Increases Productivity
  • Available with Various Diameter, Length, Voltage, Wattage and Configurations.
  • Perforated heater with fins to provide faster cooling.

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Mica Band Heaters

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Mica Band Heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. It is then formed to the desired diameter for installation over a dies, barrels and nozzles. They are available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring.


Applications :

  • Injection moulding
  • Blow moulding
  • Extruders
  • Heating dies
  • Heating cylinders – drums
  • Compounding
  • Rubber machinery
  • Laboratory Equipment

 

Specifications :

 

  • Specific watt density : 3.5 W/cm2
  • Working temperature upto 250° C
  • Element: Nichrome strip/wire.
  • Diameter range 25mm to 1000mm.
  • Length range 25mm to 500mm
  • High quality Mica having excellent Dielectric strength
  • Screw type/plug type Terminal connection available.

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Ceramic Band Heater

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Energy Saving Heater

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Anupam Heaters & Controls Private LimitedPlot A-284, Sumangal, Road No. 30, Wagle Industrial Estate, Opp. Wagle Police Station, Thane-400604, Maharashtra, India

Nimish Sheth (Marketing Executive)

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