Anurag Alloys And Diecast Private Limited

We “Anurag Alloys and Diecast Pvt. Ltd.,” are well known manufacturers and suppliers of aluminium castings, gear shifters, automotive aluminium castings, automotive gear shifters. These products find application in various industries such as automobile, aerospace, textile, electronic and others.

An ISO 9001-2000 certified unit, we got established in the year 1989 at Faridabad, Haryana. With the service support of our sincere and well trained human resource, we have earned recognition in field of aluminum alloys ingots & pressure die casting components.

We began our journey as manufacturers of aluminum alloy ingots with the help of coke fired pit furnaces. In the year 1992, to increase our production capacity, we installed oil fired rotary type furnace with capacity of 1 ton. This helped us to increase our production capacity up to 10 times higher than that of gravity furnace.

Presently we are meeting the growing demands for aluminum & zinc components with the help of our own pressure die casting machine having capacity of 80 Ton, 120 Ton & 180 Ton. Further our customer oriented approach also ensures that only superior quality products reach our clients.

Vision:

    * To provide high quality service and products with complete customers satisfaction
    * To contribute in the welfare of human being by effectively utilizing the technical advancements

Die casting is a fast, cost-effective manufacturing process for production of high volume, net-shaped, tight tolerance metal components. The process of die casting includes injection of molted material under high pressure into a steel mold (or tool), which solidifies rapidly to form a net shaped component.

Benefits:

• Results in achieving more uniformity in parts
  
• Good surface finish/textured surfaces
  
• High dimensional accuracy and stability
  
• Heat resistant finish
  
• Increased quality and highly accurate repeatability
  
• Efficient, economical process
  
• Offers a broader range of shapes and components
  
• Capability to generate complex shapes within closer tolerances
  
• Stronger than plastic injection moldings
  

Die-casting can be done using a cold chamber or hot chamber process.

• Cold Chamber Process:

1. Molten metal is ladled into the cold chamber for each shot.
2. Takes less time exposure
3. Particularly useful for metals such as aluminum, and copper (and its alloys) that gel easily with Iron at the higher temperatures.

• Hot Chamber Process:
  

1. Pressure chamber is connected to the die cavity immersed permanently in the moltenmetal.
2. Inlet port of the pressurizing cylinder is uncovered as the plunger moves to the open(unpressurized) position.
3. This allows a new charge of molten metal to fill the cavity.
4. Used for metals of low melting point and high fluidity such as tin, zinc, and lead that
5. tend not to alloy easily with steel at their melt temperatures.

Common Alloys in Die Casting :

Predominantly aluminum, zinc and copper alloys are used in die-casting.

Aluminum::
Is rarely cast due to high shrinkage and susceptibility to hot cracking. It is alloyed with:

Silicon – It increases melt fluidity and reduces machine-ability.

Copper – IT increases hardness, reduces ductility and corrosion resistance.

A high silicon alloy is used in automotive engines for cylinder castings.


Zinc::
Zinc alloys can be made to close tolerances and feature thinner walls than aluminum, due to its high melt fluidity. Zinc is alloyed with :

Aluminum - It adds strength and hardness.
Zinc alloys are used in making precision parts such as sprockets, gears, and connector housings.


Copper::
These alloys are used in plumbing, electrical and marine applications where corrosion and wear resistance is important.

Backed by multiple advantages, the range of pressure die casting process based products offered by us find application in various industries that include:

• Automobiles
• Aerospace Parts
  
• Gas Regulators
  
• Handles
  
• Consumer
  
• Electrical Industries
  
• Textile Industries
  
• Electronic Industries
  
• Process Industries
  

Being an ISO 9001-2000 Certified unit, our quality management system ensures delivery of world-class products. With product range undergoing stringent quality checks though out the manufacturing process at regular intervals, our strong infrastructure facilities allow us to successfully meet the challenges of the die casting industry.

Presently, we are manufacturing aluminum alloys ingots & pressure die casting components using superior quality raw materials like aluminum and zinc.

Our spectra of products include:

• Clutch & Brake Lever
  
• Aluminum Alloy Ingots
  
• Bag Hook (for Honda scooter)
  
• Clutch & Brake Yokes
  
• Gear Shifter
  
• Aluminum Castings
  
• Brake Shoe
  
• Fuel Cock ( for tractors)
  

The correct and economical use of available transport and communication facilities helps us to efficiently manage logistics over large distances. We can also offer customized logistic solutions depending upon the required volume.

Warehouse:

Warehousing is an integral part of logistics and we have a full-fledged warehouse for the safe storage of products while being on transit. We provide complete warehousing and storage facility with excellent inventory management system coupled with trained warehousing staff. Our warehouse staff is trained in standard warehouse procedures as well as specific methods to handle both standard and customized consignment handling demands.

Some of the machinery equipment used by us include:

Oil fired rotary furnace with 5 HP motor	1 No.
Iron Casted Mould for Production of Aluminum Alloys Ingots with revolving wheel	30 No.
Blower for oil (Diesel & Air) for Rotary Furnace with 5 HP Motor.	1 No.
Pressure Die Casting Machine 80 Ton from M/s. Khanna Engineering, Okhla (New Delhi) and 120 Ton & 180 Ton from Technocrats Die Casting (India) Pvt. Ltd., Gurgaon (Haryana).	1 No.
Oil fired furnaces for Die Casting Machine.	3 Nos.
Burner for this furnace make Encon Furnaces, Faridabad.	5 Nos.
A Electric Panel for controlling the activities of Pressure Die Casting Machine.	3 Nos.
A water tank for cooling of Die & Pressure die Casting Machine with 5 HP Motor.	1 No.
A Oil Tank (Diesel) for supply of fuel to furnaces for melting Aluminum / Zinc.	1 No.

Some other machinery/equipment used by us are:

Tool Grinder	1 No.
Surface Grinder	1 No.
Lathe Machine 4 ft.	1 No.
Buffing Machine	3 No.
Milling Adda	1 No.
Drill Machine 1/2"	4 Nos.
Drill Machine 3"	2 Nos.
Tapping Machine	2 Nos.
Lapping Machine	1 No.
Cutting Machine	1 No.
D.G. Set 40 KVA Make Kirloskar	1 No.
Lancer	1 No.

Our professionally trained work force constantly works towards producing quality end results. Their service support has also helped us to successfully achieve turnover of Rs. 5 to 6 crore per annum.

The outstanding crew comprises of 18 persons in die casting division and 12 persons for manufacturing of aluminum alloys ingots. Our skilled moulders, core makers and close-up personnel maintain high standards in the involved daily operations that ensures delivery of best quality products on time.

We “Anurag Alloys and Diecast Pvt. Ltd.” are committed to keep our valuable customers smiling by providing them advanced quality products within stipulated time and at competitive prices . We use the predefined business processes to optimize the available resources that helps us to deliver quality end results.

Our well defined quality policy is achieved by meeting the following objectives :

• Meeting customer requirements through process control system
  
• Reducing rejection by implementation of new & advanced technology
  
• Reducing rework by skill up gradation
  
• Cost reduction
  
• Energy conservation by practice & activity audit

Quality Standards :

Our sincere efforts to ensure quality at all stages of production and procurement of the raw material has assisted us in earning an ISO 9001-2000 certification. For maintaining our present position in the market, sincere efforts are made by our quality department, while conducting the involved testing of the products.

Some of the tests carried by us are:

• Hardness Testing
  
• Leak Testing
  
• Pressure Testing
  
• NDT-Dye Penetrant Test
  
• Sand Lab: Moisture Content Testing
  
• Core Hardness Testing
  
• Mould Hardness Testing
  

Our modern infrastructure set-up allows us to meet various die casting component requirements of the customers. We are also well-equipped with latest process machines and other facilities like tool designing & development, casting, machining, surface treatment, finishing, assembling and packing. The flawless collective handling of these assures our clients of components that feature superior quality standards.

Our Production facilities include:

• Rotary Furnace for production of Aluminum Alloys Ingots
  
• Pressure Die casting Division
  
• Tool Room
  
• Machine Shop
  
• Oil Tanks (Diesel)
  
• Lab for Physical & Chemical Testing of Aluminum Alloys & Die Casting Components
  
• Cooling for Pressure Die Casting Machine
  
• Buffing Shop
  
• Heat Treatment Plant - for hardening of various parts of Dies
  
• Store for proper storage & handling of components & Alloys Ingots

Our Production Objectives:

• Delivery as per customer requirement.
  
• Providing healthy & safe working environment to employees & workers.
  
• Using Quality Management System for bringing continuous improvement in Quality of products.