Know Us
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A-One Marbles is engaged in Quarrying, processing ,importing-Exporting and Distributing polished and flamed granite tiles & slabs, Italian Marble, Engineered Marble slates, and other natural stones in all sizes. The company is based in Chennai ,TN(India) and has branches in Mumbai, Hyderabad, Raipur, Udaipur
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We are manufacturing and supplying a wide range of different
component, tools, equipment and other products, which are fabricated with
modern engineering facilities and technology. Our range includes granites, marbles, mosaics, slates and travertine, which are durable, well finished,
and sturdy. We also offer assembly components, drilling applications, hydraulic fabrication – cranes, kitchen equipment, press tools and
testing equipments that are appreciated for their corrosion resistance and effectiveness. Apart from the above
mentioned products we are also engaged in the sphere of manufacturing various
other industrial forging such as Iron & Steel Castings, Industrial
Valves, Press Tools, Jigs/ Fixtures & Fabrication and Precision Industrial
Components and forging. We also support our customers in various fields like design, research & development,
manufacturing, consulting and marketing. To facilitate our clients, we also
offer proper operational training and onsite support, so that they can utilize
the products with maximum efficiency. Our company’s operations are dedicated to engineering development, prototyping,
fabrication, casting, molding and assembly. We provide manufacturing
development and production of commercial instrumentation or systems,
subassemblies, and components to various private sectors.
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Due to the optimum quality of our tools, components and
other equipment, our organization has achieved great appreciation in the
market. Our range is being used in various industries in India as well as USA. Some of the
industries we are catering to are
- Aerospace
- Defense
- Railways
- Energy
- Environmental
- Telecommunications
customers
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"Our Mission is focused to ensure Customers Satisfaction by Delivering Quality Products Just In Time (JIT) meeting the required Specifications by strictly adhering to the Quality Control Standards keeping the Cost Competitive.” We manufacture and supply a qualitative range of tools, components, and equipment to offer utmost satisfaction to our valued clients. We value for their money and make sure that they utilize the components and other tools with maximum efficiency. In order to provide obstacle-free functioning, we also provide prompt on-site support and operational training pertaining to our equipment and tools. The Web based interaction service we provide with the affiliation of “DrMachines.com” offers complete online solutions to all our clients. Due to our commitment, we have been considered as the renowned service provider in the industry.
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Due to our prime emphasis on client satisfaction, we have
been able to cater to the requirement of the clients, spread over the world.
Today, our company has built a cordial relationship with various clients in
Indian as well as international market such as USA.
We are successfully catering to private as well as government sectors. Some of the major names of our
clients are as follows:
Private Sector
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Government Sector
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- Greaves Limited: Heavy Engine Unit
- Ashok Leyland: Truck Manufacturers
- Hindustan Aeronautics Limited
- Bharat Electronics Limited
- Amalgamation Valeo Clutch Limited
- Larsen & Turbo Limited
- Greaves Limited
- Brakes India Limited
- Pressform Industries
- Devendra Exports
- Vanjax Sales Private Limited
- Ford India Limited
- HCL Limited
- Lucas-TVS Limited
- Sundaram Industries Limited
- Valeo Friction Materials India Limited
- Whirlpool India Limited
- TVS Suzuki Limited
- Hyundai Motors India Limited
- Hindustan Motors Limited
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- Heavy Vehicle
- Engine Factory: DOD
- Small Arms Factory
- Ennore Thermal Power Station
- Chennai Port Trust
- C.V.R.D.E.
- Ordnance Factory
- Gun & Shell Factory
- Field Gun Factory
- Small Arms Factory
- Kerala Hitech Industries Limited
- Kitchen equipments for several Hotels, Industrial
Canteens, Temples, Educational Institutions/Clubs, Defense,
Indian Railways, Bottling Plants etc
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Quality has been the most important element of our business,
as it determines the credibility of our organization in the market. We are
committed to provide quality products and service to our clients, so that we
can keep our clients’ expectation intact. We have an improved system and latest
manufacturing facility backed by advanced software and hardware, which enable
us to provide new and better range every time. We have different quality
parameters for every component, tools, equipment and other products. Our marbles, mosaics, granites, Travertine and slates are
tested on following parameters:
- Durability
- Finishing
- Dimension
And, our equipment and tools are tested on:
- Corrosion
resistance
- Finishing
and polish
- Sturdiness
- Performance
We take price of owning a highly sophisticated in-house
quality testing facilities, which ensures us that every product is well tested
before delivery. Our manufacturing process is monitored by qualified quality
controllers, who maintain the entire process, right from procuring the raw
material to final finishing of the components and tools. |
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Our company has more then 200 full time employees, who have
proven to be the true assets of our organization. They are highly qualified and
possess rich industrial experience. Their expertise and dedication have raised
the status of the company to the top manufacturers, suppliers and service
providers in the market. We provide regular training to our workforce to keep
them abreast of the latest technology and manufacturing processes. Due to our
assiduous team of engineers, designers,
procurement agents, R&D Personnel, servicing executives, we have been
able to provide hundred percent customized solutions to our large client base.
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Our company possesses rich industrial experience and is well
focused to undertake each project, no matter how demanding or complex it is.
Over the period of time, we have developed highly modern infrastructure, which
enable us to fabricate a qualitative range and to provide unmatched after sales services to our clients. We have installed
unique software, hardware and technology, which enable us to convert each
project from concept to reality. Some of the glimpses of our sound infrastructure are:
- Large manufacturing unit spread over the area of 50 000 square feet (Chennai)
- Latest and effective technology
- 3D-solid CAD/CAM applications
- In-house design unit
Besides the above
advantages, our company takes pride of possessing various other manufacturing
machines, which have been proved to be a boon for us to develop higher quality
of component, tools and equipment. These are as follows:
- Dynamill Jig Boring & Milling
Machine with 'Electronica' D R O - Taiwan
- Milling Machine - HMT - MITR
- Jig Boring Machine Hauser - (Swiss)
- Jig Grinding Machine Hauser - (Swiss)
- Hydraulic Surface Grinding Machine -
Avro
- Surface Grinding Machine - Okamoto (Japan), Lamba, Praga, Dahanu
- Cylindrical Grinding Machine - Parisudh
Universal
- Shaping Machine - Sagar, Cooper
- All Gear Lathe Machines - Panther,
Parmer, Sarad, Kirloskar, Anil
- CNC Wirecut EDM Electronica
- Fly Press
- Molding Machine Germany
- Spark Erosion Machine Electronica
- Radial Drilling Machine SMT, Effco
- Super Drill EDM Sodick (Japan)
- Pillar Type Drilling Machine
- Cylindrical Lapping Machine
- Pantographic Machine
- Sheet Rolling Machine
- Gas Cut/Weld/Braze Equipment
- TIG/MIG/Spot/Arc Welding Machine
- Flexible Polishing Machine
- Buffing Machine
- Shearing Machine
- Hydraulic Presses
- CNC
Vertical Machining Center - Supermax (USA)
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Precision Components - Hylam Sealing Ring Supplied to Engine Factory
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These components
have accuracy with very low or no tolerance limit that are used in critical
engineering projects, crankshaft end seal for T-72 Tank V46-6 Engine to avoid
leakage of oil in the engine. Sealing rings are fabricated with Fabric Base
laminated tube (Hylam) to TF2211 OD 148mm X ID 125mm. The springs used in
sealing rings are made from grade 3 to IS 4454 with a diameter of 0.5mm wire.
We have various tests performed on the raw material, as per IS 2036 type to
check the tensile strength, impact strength, strength, water absorption,
compression strength, electrical strength etc. To manufacture Hylam sealing ring, first the ring is parted to the required
size along with the facing of surface 'A' and 'B'. The face out of surface
'B' is maintained at no more than 0.05mm. The surface is milled and turned
along with the outer groove. The ring is bored to the required size. The ring
is tipped with the mandrel in the oil at 50°C (OIL MT -16N) and heated to 125 - 135°C for 14
hours. It is then unloaded after cooling down to 50°c along with the mandrel.
Operations such as lapping, blue checking, boring are performed with the
spring. Midas quality team as well as Special Forces from army checks all the
dimensions for complete accuracy as per specifications.
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Projects Undertaken (Contd.) |
We are engaged in the sphere of manufacturing and designing various components and equipment like Forging, Iron & Steel Castings, Valves, press tools, jugs & fixtures and fabrication, precision components. These are used in various industries such as Automobile, Construction, Power Plant and others. Some of these projects are as follows :- Projects completed
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| Press Tools - Snail Assembly Supplied to Heavy Vehicles Factory
| Press tools are extensively used for manufacturing of sheet metal components as per specification. Our range includes blanking tools, pressing tools, forming tools, deep drawing tools and bending tools Snail assembly, a blanking tool is used for blanking the components of cover with thickness of 2mm MS plate in a mass production. This tool consists of top and bottom plate, which is supported with pillar set. The 'Punch' is in the top plate and the 'Die' in the bottom. The material used for Punch and Die is high Carbon and high Chromium and carries good shear properties. The final tooling involves various mechanical operations such as shaping, drilling, boring, wire-cutting and others. To be economically competitive, this tool was machined in various joints and was screwed to the bottom plate as pillar set instead of doing all as one piece. These tools are used extensively in power and hydraulic presses.
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We have set up a highly developed R&D Wing, which is involved in various works towards designing and developing new and effective components and equipment of better quality. The department tries to invent new manufacturing process, which helps in reducing the manufacturing cost of the components and other products. Our qualified researchers help us to understand the market trends, so that we can provide satisfactory services to our clients accordingly. The department is fully equipped with latest machines, which help us to analyze the quality of our range.
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