The automatic batch foam machine ( for flexible PU foam ) has been designed for the convenience of batch foamer. The machine has complete range of tanks, pumps, motors, RPM counters, pressure indication, and complete pipeline from tanks to the mixer. A small pre-mixer is also installed ahead of the main mixer. Catalysts run on re-circulation through three way valves.

Specifications:

• Output: max. shot weight 150 kgs
• Density: Between 10-40 kgs / cubic meter
• Polyol meter pump with motor, tank 1500 liter made by carbon steel
• TDI meter pump with motor, tank 1000 liter made by carbon steel
• Blowing Agent meter pump with motor, tank 300 liter made by stainless steel
• Catalyst 1 ¨C Water with Silicone & Amine, tank 150 liter made by SS
• Catalyst 2 ¨C Polyol with Tin, tank 50 liter made by SS
• Mixing motor 15 HP : Pre Mixer motor 5 HP
• Control Panel
• Raw material charge system
• Pipe work, temperature indication, chemical storage volume and pressure gauge
• Capacity: approx. 80 blocks by using 3 sets of molds per day
• Accessories: one mold

We offers semi automatic batch foam machines for flexible PU Foam. In these machines, Polyol and Catalysts are weighed manually and poured into the mixing vessel and pressing speed one push button starts first mixing. Separate tanks for TDI and Water, made of SS are fixed on top of the mixing vessel. They are provided with large size butterfly valves at the bottom to release the chemicals immediately. Manually weighed TDI and water are transferred to their respective SS tanks. After the pre-mixing is over, the TDI and Water are transferred into mixing vessel by the press of their individual push buttons. As soon as the chemicals are released, the speed two push button is pressed. This command mixes the chemicals for the pre set time and releases into the mold. The open side of the Mold is closed manually and the mold is pulled out. The block can be de-molded after about 5 to 10 minutes.

Specifications:

Motor : 15 hp and 3 hp for mixing.

Bucket Size : 210 Liters.

Material Discharge : From bottom, controlled by pneumatic cylinder

Control Panel : Has all the push buttons for operating the two mixer motors, Pump and Valve for TDI. A present counter for metering of TDI, and two timers for the two mixer motors are also provided.

Weighing Scale : One manual platform scale for 150 Kg., One digital scale for 6 Kg.

Mold : One mold as per customer’s specifications.

TDI Tank : One MS jacketed tank – 500 liters, One SS tank 100 liters for pouring.

We manufacture a wide range of continuous foaming machines which are suitable for areas where the market is not very large. The quantity of foam produced on batch foam machines is generally not as good as that produced on continuous machines. Our batch foaming machines offer the facilities of keeping your inventory low because the desired number of blocks of a particular grade can only be produced using these machines.

We are a leading manufacturer of Continuous Foaming Machines which have been designed in line with the best machines in the world. These are high production machines and can be very versatile for producing different grades of foam with great economy. Highly durable as well as cost effective, our foaming machines are technically advanced and are used for serving wide range of industries.

The circular cutting machines have stationary cutting unit and rotary circular table. The cutting unit is welded steel construction which carries pretensioned knife guide. (By approx. 10 Tons).

Specifications:

• Band Knife : The band knife is 30 mm wide and its service life is about 150 working hours. 2driven cup grinders grind the band knife during the operation.
• Adjustment of layer thickness : Pre-selection of layer thickness in the range of 1.5 mm to 200 mm by veriner or by touch screen display from the control panel from 1.5mm to 999.9mm increments of 0.1 mm.
• Cutting Speed : The cutting speed is infinitely adjustable between 0 to 5 R.P.M.
• Splitting and stacking height : 1220 mm.
• Power Required : 21 H.P.
• Space Required : 7x7 m. and 9x9 m.
• Table Diameter : 5.6m and 6.6 m.
• Loading Capacity : 915 mm. x 1830 mm. & 915 mm. x 1830 mm.

These machines can be used in cutting various types of materials like PU, PE, PVC and as well as many other soft and rigid materials. The cutting unit in these machines are in solid welded construction, designed for optimum performance. They have four dynamically balanced knife wheels. Their table top is made up from aluminium sheet with a knife guard hard metal sliding elements to maintain exact cutting position.

Specifications:

• Aluminium table top for free movement of P.U. Foam blocks
• Adjustable side support
• Strong table frame on bearing slides for easy operation
• Manual break for table for fast stopping
• Slitting section with four balanced blade-wheels
• Blade-wheel diameter: 400 mm
• Upper and lower band knife guidance
• Electric blade drive motor
• Motorized Grinding Attachment with adjustable cup stones
• Cutting Height: 575, 1470 and 1200mm
• Cutting Length: 885 to 2280mm
• Power Required: 2 HP, 2.25 HP, 3.25 HP.
• Approx. Weight: 350 Kg., 1200 Kg., 1600 Kg.

We deal into manufacturing of Horizontal Cutting Machines.

Specifications:

• Construction : The cutting unit is welded steel construction. The table is made from steel pipe and slides over track lines covered with hardened steel. The top is made of wooden boards coated with special friction material.
• Band knife: 30 MM wide band knife runs over dynamically balanced knife wheels. Motorized grinders sharpen the blade continuously, during cutting operation.
• Knife guide: It is pretensioned and coated with P.T. F.E.
• Thickness: Thickness can be pre set with the help of digital display in the range of 0 to 999 MM in steps of 0.1 MM.
• Table capacity: Automatic Horizontal Cutting Machine can take up to 4 blocks of 1828 mm X 915 mm (6' X 3') (High capacity tables are also available as per customer's selection).
• Power required: 12 H.P.
• Space required : 10 m X 5 M.

Our Vertical Lab Model Cutting Machines can be used for cutting various types of PU, PE, PVC and many other materials.

Specifications:

• Aluminium table top for free movement of P.U. foam blocks
• Adjustable side support
• Strong table frame on bearing slides for easy operation
• Manual break for table for fast stopping
• Slitting section with four balanced blade-wheels
• Blade-wheel diameter: 400 mm
• Upper and lower band knife guidance
• Electric blade drive motor
• Motorized Grinding Attachment with adjustable cup stones.
  

We manufacture a range of Block Cutter Machines.

Specifications:

• Construction : The machine frame is welded steel construction.
• Band knife : Runs over four dynamically balanced knife pulleys.
• Cutting height : 1.2 MTRS.
• Cutting width : 1.2 MTRS. to 2.2 MTRS.
• Operation : Fully Automatic
• H.P. required : 7.5 H.P.
• Approx. weight : 2 Tons

Specifications:

• High Quality finished product with smooth cutting surface
• Fast - 700 to 1000 pillows per 8 hr shift
• Safe, the blade is protected
• Former Size available from 75 mm to 125 mm
• Space required : 2.5 meter X 1.5 meter
• Power required : 1.25 H.P
• Continuous band saw blade rounds off the edges of a cushion.

The Foam Shredding Machine is used in filling and re bonding pillows from crumbs of P.U. Foam waste. The machine is designed for high capacity with compactness. The machine can produces granule sizes from 10mm to 25mm or according to the requirement.

Specifications:

• Power Required : 10 H.P
• Production Capacity: 200 Kg per 8 hr. shift (Approx.)
• Size of Shreds :Variable from 10 mm to 25 mm.

Specifications:

• Distance between the blades is adjustable
• The distance between the blades is digitally indicated
• This machine is applied where peeling is done immediately after trimming
• Full control on the thickness of the side skin that is to be removed
• Saves time
• Saves labour