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Products
ASHWANI METALS is a leading manufacturer and suppliers of Brass Metal Engineering Turned Components & Electrical assemblies. Our products find application in different industries like Electrical, Electronics, Mobile communication, Instrumentation, Automation, Aerospace, Plastic case molding and Construction. All our Products are RoHs Compliance. The spectrum of our products includes the following:
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|  | Brass Fasteners
A fastener is a hardware device that mechanically joins or affixes two or more objects together. Fasteners have plenty of applications in the forms of Nut, Bolt, Screw, Pin, Stud, Rivet, Washers and Anchors etc. and are generally made by turning or cold forging processes. Fasteners are required by almost all the industries to secure & fulfill the mechanical need of the concern application. Bolted connections are used when it is necessary to fasten two elements tightly together, especially to resist shear and bending, as in column and beam connections. Threaded metal bolts are always used in conjunction with nuts. Another threaded fastener is the screw, which has countless applications, especially for wood construction. Pins are used to keep two or more elements in alignment; since the pin is not threaded, it allows for rotational movement, as in machinery parts.
The rivet is a metal pin fastener with one end flattened into a head by hammering it through a metal gusset plate. Material: Fasteners can be made available in Brass, Steel & Stainless Steel material as per customers requirement followed by World standards such as DIN, ISO, ASTM, BS etc. Sizes & Types: Any thread size right from Metric (mm) to Withworth Threads like BA , BSW, BSP, BSF to American Threads like UNC, UNF, UNEF, NPT to Valve Threads like V5, V6,V8, V10 etc. Fasteners can be produced in head shape of Round, Hexagon, Octagon, Square etc as per custom design & specification. Finish: Generally Brass Fasteners comes with the Natural & Nickel Finish, Steel Fasteners with Yellow or White Zinc & SS fasteners with natural shine of itself. But Surface Finishes such as Chromium Tin, Silver, Gold, Zinc etc. can be achieved as per custom requirement.
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 | Brass Threaded Inserts
We are the leading manufacturer of Brass threaded inserts for plastics industries, communication equipments, automotive industries, electrical & Wiring device cases etc. We offer a full line of brass inserts for all methods of installation, including: ultrasonic, heat, thermal, press-in and mold-in. Although we produce various brass inserts as per custom design & specification, we have standard series of Threaded Inserts such as Straight Hole, Blind (Closed bottom), Collar Inserts, Ultrasonic, Press in, Tri Slotted Inserts etc. Around 3.5 million pieces of variety of brass inserts are manufactured by us per month to cater the voluminous demand of all our giant OEMS around the globe. Material: Generally Free Machine Grade of CuZn37Pb3 equivalent to BS 2874 is used to manufacture various brass inserts in form of round, Hexagon, Square etc. Other grades which are followed as per custom requirements are CZ 121, CZ 131, C3604, CDA 360 and DTD 627 etc.
Key Features:
Thread Size Starts from M1.6 to M50. BA, BSW, BSPT, BSF & American Threads like UNC, UNF, UNEF and NPT are also available as per custom requirements.
Straight, Diamond, opposite diagonal etc. are the knurling options available to give solid gripping to Molding applications.
Inserts available as per Class 2B ANSI/ASME B1.1 & Confirms to ISO metric 6H Thread Standards.
Inserts with collar series provides Options to use Flange to make Electric Contact.
Ultrasonic series with Opposing Diagonal Knurls provide excellent Torque Resistance
Vertical Undercuts in Tri Series Provides Superior Tensile Strength
Blind thread or closed bottom Inserts prevents plastic from entering the bottom of the insert.
Finish: Generally Brass Inserts comes with the Natural, Nickel & Tin Finish. But Surface Finishes such as Chromium, Silver, Gold, etc. can be done as per customers requirement.
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|  | Wire Connectors and Terminals
Wire Connectors:
Most control panels use some sort of terminal strips or terminal blocks to connect the control panel wiring to the field wiring. Understanding this crucial element of wire management we manufacture high quality corrosion resistant brass connectors, brass wire strip connectors, and brass single pole threaded wire strip connectors are all available from 5 amps to 25 amps. Special sizes above 25 amps can be developed & manufactured as per custom design & specifications.
Material:
Brass Free Cutting IS 319 Type (I)
BS 249 Type (I)
High Grade Special Brass Material
Composition can be used as per customers requirement.
Finish: Natural, Nickel, Tin Plated, Silver or as per custom requirement.
Line Taps (Split Bolts)
We produce Line Taps (Split Bolts) as per world class material & specifications. Various types of Line Taps can be opted for various uses like copper to copper connections, aluminum to copper, brass to
copper etc. Our High Tensile Material ensures maximum strength & assures against Stress & corrosion.
Material: Brass line taps are made with high tensile brass as per BS 2874-CZ 112. Other materials used are Copper, Aluminum & Bronze & SS in one form or other.
Sizes :10mm2,16mm2,25mm2,35mm2,50mm2,70mm2
95mm2,100mm2,120mm2,150 mm2,185 mm2,240mm2 300mm2,400mm2,500mm2
Finish: Natural, Nickel Plated, Tin Plated or any coating as per customer specification.
Cable Clamps:
Comb type cable clamps are manufactured from very high quality brass material & are designed to properly grip heavy dual cables present at Railway Tracks, Power Stations & at heavy electric Fields.
Material: Brass Free Cutting IS 319 Type (I) or BS 249 Type (I) or any High Grade Special Brass Material Composition can be used as per customers requirement. SS 304 is used for accessories.
Finish: Natural, Nickel Plated, Tin Plated or any coating as per customer specification.
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|  | Flame Proof Brass Cable Glands
Throughout the World, Cables requires Glanding, Jointing & Fixing, whether in Hazardous area or Safe Area. AMPL specialize in manufacturing Flame Proof Industrial Cable Glands covering the wide range of armored and non-armored cable in form of various types like BW, CW, E1W, A1/A2, PG, Marine type etc. After understanding all the critical feature of the glands, we are committed to manufacture safe, leak proof, flameproof and explosion proof glands to avoid all mishaps & prevent any hazards to the health & property.
Key Features:
Cable Glands are produced as per BS 6121 Standard.
BW type Cable Glands provide an integral armor clamp for armored cable which provides an electrical bond between the cable armor & the gland.
A1/A2 Gland Provides a single pull resistant seal on the outer sheath of an unarmored cable. This Type gland maintains ingress protection of IP66/IP68 to 25 Meters.
PG Glands are basically produced as per DIN standard 46320/46255 & available with sprain relief facility with round or hex intermediate sockets. Marine Cable Glands as per JIS standards are basically used for Ship Decks & other marine Applications. Material: Brass as per IS 319 or BS 249 or BS 2874:CZ 121 or any high graded brass as per custom specification for main parts & Steel, PVC, LFS, Rubber etc. for various accessories.
Sizes & Types: BW, CW, A1/A2 & E1W are available in sizes of 16mm to 90mm In L & S type. PG glands are available from 7pg threads to 63pg. Custom sizes can be developed as per custom demand & requirement.
Finish: Natural, Nickel,Tin,Chrome are in usual trend or any as per custom demand.
Accessories: Various Cable Glands are available in kits packs with accessories viz. lock nuts, PVC shrouds or LSF shrouds and brass earth tags. Any special accessory can be incorporated in Kit Pack as per custom requirement.
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 | Brass Earth/Neutral Links & Terminals Blocks
Neutral Links/Bars & Terminal blocks are used as an accessory in Panel Boards & Electrical Board in Industries like Electrical, Electronics & Telecommunications. It is a considered as a backbone in Building Circuit Protections such as MCB, Switchgears, Circuit breaker, RCD etc. Panel Board (Distribution Board) comprising of copper bus bars, brass neutral links and earth links to facilitate effective distribution of current. It incorporates safety devices such as MCBs, ELCBs and Isolators, which serves to protect the installation.
Brass Neutral Link/Bar & Terminals are very crucial components in every application of its nature. It plays major role in isolation of electric equipment & clearing faulty downstream, by means of Switchgear and preventing short circuit & protecting electric circuit from damage caused by overload, in the form of Circuit breaker & so on. Because we understand this criticality, we are committed to deliver high class royal quality Brass Neutrals Links & Terminals as per International Standards & Specifications, at loyal price.
Material: Brass Neutrals Links are available as per IS 319 or BS 249 or BS 2874: CZ 121 or any high graded brass as per custom specification. Screws are available in Brass as well as Steel material.
Sizes & Types: Simple Neutral Bar, Earth Connector Bar, Earth Connector with Base are some of the
type of Neutral Links available in our standard Range. Any Size from 2 ways to 50 ways to 1 meter to 1.5meter or as per custom requirement can be made available. Screws are available with option of Brass
or Steel material with designs from simple Cheese slotted head to Philips Head to Philips combination
head with simple roll thread or special lock thread facility. Terminal Blocks are all developed exclusively as per Custom design & specification.
Finish: Natural, Nickel, Tin or any coating as per custom specification.
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|  | Custom Made Stamped/Pressed Parts
Stamped/Pressed parts are used in varieties of applications like riveting, Fitting, Supports, Locking, Fastening & for various uses in electromechanical & Automobile Industries. It comprises a lot of types
like Washers, Lugs, Tags, Gaskets, Links, Banana Plugs, Terminals, Tapping Clips, Hinges etc. Apart from Plain Washers, all other varieties are exclusively developed as per custom designs & demands.
Material: Brass, Copper & Steel are the universally used in most of the applications. Other Metals such as Phosphorus Bronze & SS can be made available as per custom request. Material grade followed for Brass Metals is IS 410: 63-37 Half Hard: CuZn37. Any High Grade material can be followed for any metals as per custom specification.
Sizes & Types: Any Stamped/Pressed Part can be produced from 0.50mm Thickness to 5.00mm Thickness. Plane Washers are available in Standard Sizes from M2 to M25. Flat Washer, Star Washer, Teeth Washer, Spring Washer & Split Washers can be made available as per specific requirement. Other Parts are exclusively available as per custom design & Requirement.
Finish: Natura, Nicke l, Tin or any coating as per custom specification.
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 | Battery Terminals
Automotive Industry in one of the Giant Industry around the globe & day by day it is becoming Taller & Taller. Transportation being a spinal cord of all Chains of Systems, without whom life would become not so easier, Fast and comfortable, whether it is in the form of Personal Vehicle or Public Transport. Battery Terminals plays major role as an accessory in automobile Batteries. High performance of any vehicle can be primarily sensed at the time of its ignition start of any like Bike, Car, Truck, Bus, Tractor etc.
Battery Terminals can be made out of any metal such as Brass, Copper, Aluminum, Zinc and Lead etc. of which we are specialized to produce them exclusively from Brass Metal only. Battery Terminals should be produced in such a way that it should not have rough surface with sharp edges, heavy burrs etc. Otherwise it will damage the Wire which can cause short circuit leading to mishaps & tragedies. Beside Automobiles, Battery Terminals are also used in various electrical applications Such as Invertor Batteries.
Material: Free Cutting Brass IS 319 (I) or BS 249 (I) or any High Grade for Turning Process & IS 4413:CZ131 for Forging Process Battery Terminals. Apart, Any special Brass Material Composition as per custom requirement. Bolt, nut or accessories can be made out of brass or steel.
Sizes & Types: Angle Type, Strip Type, Lucas Type & Marine Type battery terminals are the four basic types. Heavy, Medium & Small variants are encompassed in Angle & Strip type where as in Lucas type the sizes are coming as 9.5mm, 11mm & 13mm. Marine Type is available as per custom demand & design which comes with Stud & Wing Nut. However any specific type or sizes can be developed as per custom design.
Finish: Natural, Nickel, Tin or any coating as per custom specification.
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|  | Panel Board Accessories
Panel Board Accessories majorly comprises of cold rolled steel sheets, angles, flats, copperbus bars, fittings, door hinges, nuts and bolts handle studs, fuse contact & terminal, tubes/pipes & various electrical instruments. Control panels are used to regulate functioning of electrical equipment. Electrical panels Fitted with necessary relays are also used to protect electrical equipment from being damaged due to short circuit and over-loading.
Material: Free Cutting Brass IS 319 (I) or BS 249 (I) or any High Grade, Copper & Steel.
Sizes & Types: All Panel Board Accessory parts are manufactured exclusively as per custom design & specification.
Finish: Natural, Nickel, Tin or any coating as per custom specification.
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 | Earthing Accessories
Earthing System is very essential to be properly designed & installed to safeguard both lives & the equipment. Sometimes it happens that though the earthing system is installed, current leakage is felt & short circuit may happen. To avoid this a correct Earthing System embracing correct earthing accessories is very important to take care of. Corrosion resistance, conductivity and mechanical strength are essential considerations in earthing accessory design to ensure an earthing system remains operative for many years. All AMPL Earthing Accessories have high quality copper alloy material which provide wanted strength to the part to ensure its proper mechanism.
Material: Brass - Gunmetal - Bronze - copper - SS - are main metals used in manufacturing the equipments in the form of clamps, nut bolts.
Sizes & Types: Rain Water Pipe Bond, Jointing Clamp, B-Bond, Tee-Clamp, U Bolt Rod to Cable Clamp, Tower Bond Clamp, U Bolt Rod to Cable Clamp, U Bolt Rod to Cable Clamp, U Bolt Rod Clamp, Rod to Cable Lug Clamp.
Finish: Natural, Nickel, Tin or any coating as per custom specification.
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