We are one of the leading manufacturers and exporters of a wide range of plastic rotational molding plants machine such as industrial roto molding machines, automatic roto molding machines, semi automatic roto molding machines.
Advance Pulveriser For RPVC
We manufacture and export a wide range of Advance Pulveriser for RPVC
with magnetic type vibrating feeder for uniform & controlled feeding of material. Designed to perfection, these are further provided with adjustable facility of vibration for effective screening of material.
Salient Features:
Main Grinding disc of superior grade material for longer life
Very effective water cooling system for Blade, Mill body and Bearing housing
Interlocking of Main Mill motor with Cooling system and Feede and suction blower
Main shaft of special hardened steel & dynamically balanced
Indication system incase of overloading of Mill motor and Suction blower
Automatic Hopper Loader: Optional On Request
Hopper magnets are provided to restrict iron parts in to mill
Inspection windows at both side of Mill Body to visualize the disc gap and ease in gap setting
Complete cyclone with Rotory air lock devise for effective separation of Air and powder and dust collection cloth
Powder coated Electrical panel with dust proof construction equipped with all safety features & controls
Complete Design with flexibility & perform fine Pulverizing of wide range of plastics materials like PE, RPVC, ABS, PC and other heat sensitive materials
Our range of Bi Axial Machine is developed using Rotational Molding process which is different as compared to other Plastics processes where heat is prime & crucial factor.
In the complete process, first the mold is loaded with the raw material in resin form. The loaded mold is then shifted in to Hot air oven where it is oriented and rotated at suitable low speed. As the molten resin gets properly heated & oriented, it adheres to the molds inner surface until completely fused. Then the mold is moved to the air, water or the both to slowly reduce the temperature when the mold is still in rotating mode. Finally, the mold is mantled to get the finished Roto molded article & is then again reloaded for the next cyclic process.
These are appreciated for:
Oven Chamber: Oven panel has been from Insulated from 1.5 mm thick CRCA sheet, sandwiched type 100 mm thick from caracole and wire mesh
Oven doors operated electrically through Geared motor and rack and pinion drive
Imported Italian make reliable Auto Ignition type Burner suitable for Gas/ Kerosene/ diesel
Oven forward and reverse movement is operated electrically from control panel through AC Geared motor
Arm locking system by sensor is provided
Slip ring assembly is provided in the center of Turret station
Chamber is equipped with high velocity re- circulation blowers for fast heat transfer
Hexagonal shaped chamber gives air guidance and economical energy consumption
A heavy duty turret id designed to carry out each of arms and housing of all six variable speed AC drives
Turret station fabricated from heavy duty MS structure from square tube
Most efficient in Fuel & energy consumption compared to other types of machines
Very consistent product quality due to smooth Bi-axial rotation
Uniform heating of the mould with forced air circulation in heating Chamber
At the base Indexing motor provides controlled indexing of motion for arms without jerks
Uniform distribution of material hence possible to produce tank with lesser weight
Best compatibility in market due to lowest production cost per tank
Lowest rejection rate due to sound & proven technology
Flexibility to produce double & triple layer tanks due uniform distribution of material
AC variable drives of reputed make for all Minor & major axis for minute & accurate speed control
Powder coated electrical control panel with dust proof construction & with all switch gears of either imported / highly reliable
Control panel with dust proof construction
Complete with variable speed AC drives capable of smoothly adjusting the speed of AC motors in either direction and having all necessary self diagnostic features Indication and annunciation system for ease of operation
AC drives have in built protection features against over load, short circuit, over voltage, for safety of AC motors
Our range of Open Flame / Close Oven Rock N Roll is very common & accepted way of operation which is very easy & operator friendly concept. Known to provide faster heating & ease of usage even for unskilled operator, these are highly durable and require less maintenance.
Salient Features
Lowest project cost even for wide range of products to be produced
Faster return of investment due to lesser production cost
Flexibility of different models to produce from 200 ltr to 25000 ltr vertical tanks
Very less chances of product rejection as the process is fully visual
Low pressure Burners which are very simple & can be adjusted from outside
We offer our clients with robustly constructed range of Micro Fine Pulveriser that is used for sound & vibration free operation. We also have the proficiency to offer complete design with flexibility & perform fine Pulverizing of wide range of plastics materials like PE, RPVC, ABS, PC and other heat sensitive material.
Salient Features:
Magnetic type vibrating feeder for uniform & controlled feeding of material
Main Grinding disc of superior grade material for longer life
Very effective water cooling system for Blade, Mill body and Bearing housing
Interlocking of Main Mill motor with Cooling system and Feeder and suction blower
Main shaft of special hardened steel & dynamically balanced
Indication system incase of overloading of Mill motor and Suction blower
Automatic Hopper loader: Optional on Request
Hopper magnets are provided to restrict iron parts in to mill
Inspection windows at both side of Mill Body to visualize the disc
gap and ease in gap setting
Complete cyclone with Rotory air lock devises for effective separation of Air and powder and dust collection cloth
Vibratory screen with adjustable facility of vibration for effective screening of material
Powder coated Electrical panel with dust proof construction equipped with all safety features & controls
Our range of screen vibo is a perfect solution of effective Screening of Dry, semi wet, wet particles for various applications. These systems are very effective and economical solutions for separation, classifications, gradations, over / undersize removal of particles of varied material as required in different applications and various Industry.
Salient Features:
Minimum Blinding: Screen blinding can be minimized to greater extent by Multi plane action vibration control
Longer screen Life: Screen cloth is assembled with uniform tension on specially designed mesh frame. The tightly screening surfaces vibrates rigidly without flexing of wires, mostly reducing screen wears and increasing screen life
No transmitted Vibration: No special flooring or foundation is required to use this Screening system
Increased capacity of screening: ASH WIN screeing system offers greater capacity per square meter of screeing areas
Hence oversozes particles can be discharges with relatively less percentage of fines particles as compared to other screeing options
Advantages
Modular design structure
Space saving
Reduction in material loss
Better option to minimize dusting
Process optimization
Better utilization of main & scrap material
Easy operation and maintenance
Flexible design as per custom requirement.
Cost control by reusing scrap material as per application
Better & consistent product quality due to perfect screening.
Our clients can avail from us a wide range of precision engineered Shuttle Machine. These are fabricated using quality tested components to ensure longer service life and high efficiency. Our clients can avail these in various specifications at competitive prices.
We manufacture and export a wide range of Solid Granulator that is used for the grinding of rejected plastics products which are first cut in small pieces and then grinded as per mesh size. These grinded pieces can be reused for the following application.
Granulator Body
The granulator main body is fabricated from heavy MS plates and Sections
The top housing for material inlet has open able arrangement with hinged type movement for ease of cleaning and for use of operator
The opening arrangement can be adjusted by bolts and nut arrangement. Rotor pulleys are covered with protection cover
Input hopper is fabricated from heavy M.S plates and is designed in way that material / parts do not come out from the hopper
Blades
The blades are made from special alloy steel which are further hardened and grounded for the longer life
The material and design the blades are selected as per input material to be grinded
The blade cutting angle is preset- or factory set which ensures the positive and effective grinding of the input material
Rotor
The rotor is made from nitro alloy steel which is dynamically balanced which ensures faster grinding and defined output
Drive
Fixed speed Rotation of main rotor by means of 3 phase AC Induction motor
V type Pulleys and belts are used for transmission from motor
These are appreciated owing to the following special features:
Robust & Heavy steel construction body
Operation at less vibration
Long lasting & maintenance free operation
Higher output at low power consumption
Easy removal of screen for cleaning
Wide range of models for better selection
Rotory knives designed with scissors cut action and effective
cutting angle to ensure effective grinding
Grinding knives are made from special alloy steel and hardened
for longer life with easy adjustment facility
Side feeding attachment for pipes and material loading can be
offered as optional
Grinding screen, top opening, feeding attachment are designed
for easy opening ,maintenance and change
Special designed Rotor type grinder suitable for grinding of variety of materials including Injection Molded articles, Blow Molded articles, Rotational molded and Pipes
Application Areas
Specially designed for grinding clean waste of following products
Blow molded articles like bottles, jerry cans, drums and jars
Injection molded hollow articles like buckets, baskets and cabinets
Rotational molded articles, scrap of plastics tanks
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