Auto Coat Engineering India Private Limited

The Large Conveyorised Painting Plant, are specially suitable for powder coating of high volumes of components, large in size or small in size or any kind of product. These kind of Conveyorised Powder Coating Plant are mainly helpful where synchronization of product input verses product output is to be maintained without any time lag. These Conveyorised Powder Coating Plant are very elaborate in size which can accommodate two or more than two painters, automated painting guns or reciprocators etc. These are available with or without filter Air Set-up.

Spray Pretreatment system (MSP) is a complete pretreatment system which combines a spray zone and full dip zone. These Spray Pre-treatment systems can be customized as per our customer specifications.

This is also called as Low Cost Spray Booth, i.e., if the components or the products to be painted is very small or less in numbers or the production is too low then this is the ideal equipment. These kind of booths are more popular in laboratory and research and development divisions. As mentioned above booths designed two categorized into Metal Baffled and Coarse Filter booth Metal Baffled BOOTH consists of specially designed and air calculated metallic baffles or paint eliminators. 80 to 90 percent of the dry over spray dust is been trapped into these baffles, thus leaving behind clear and less smoky air towards the exhauster.

We manufacture of Standard paint booth and painting booth Featuring various standard booth models and specializing in custom designs for unique paint booth applications, our flexible, state-of-the-art paint booths may be used for production batch finishing as well as high production finishing on a large conveyor line

We offer powder coating plant, which is commonly used surface finishing technique and widely used in plant and machinery industry. Our range helps in flexible and tough powder coating systems on different industrial equipment. Further, we also offer powder coating solutions on turnkey basis. Our powder coating plants are provided with smooth interior wall surface and anti static panels that minimizes the attraction of powder coating making the booth more efficient and easy to clean. These booths are designed to offer adequate flow of clean air at breathing level of the operator. We can manufacture, Erection, Commissioning of any type of painting system, powder coating system as a turn key project including , pretreatment plant both dipping type and spray type and both conveyorised and batch type,Ovens for paint.

NO PRIMER NECESSARY : POWDER COATING is a single coat process.

2. LESS MANPOWER : POWDER COATING gives advantage Faster productions, No Mixing, Unskilled Application Technique, Very Little Equipment Maintenance Required.

3. ENVIRONMENTAL : In POWDER COATING there is no solvent PROTECTION content, no fumes to exhaust, cleaner shop floor, healthier labour,minimized fire hazards.

4. ENERGY SAVINGS : POWDER COATING needs shorter curing schedules for 15 minutes at 180 Deg.C.

5. SPRAY AS SUPPLIED : POWDER COATING has no mixing, no thinners, no flash off zone.

6. LESS REJECTS : In POWDER COATING there is no ease of application virtually eliminates paint shop rejections.

7. SUPERIOR LOOKS : In POWDER COATING there is no total absence of runs, sags, drips and bubbles - giving uniform, long lasting finish.

8. SATISFIED CUSTOMERS : Users of POWDER COATING are satisfied customers.

9. TOUGH COAT : Parts with POWDER COATING excellent resistance to mechanical and corrosive abuse.

The main disadvantage in the coarse filter dry back booths is that it cannot be cleaned by usual cleaning methods and reused as before since the filters are to replaced as per the paint accumulation frequency by new filters, thus increasing maintenance cost. Both the above BOOTHS are available in sizes from 1500mm w (5 feet) and multiples of 750mm above. Also these booths are a good substitute for places where production is low and there is a difficulty in disposal of wet paint sludge.

A CONVEYORISED SYSTEM output is consistant high quality finish. Since paint utilization, it would be necessary to prepare and maintain controlled paint supply by mixing the paint and storing it under pressure in paint containers, This eliminates any risk of variation in colour or viscosity of paint - thus ensuring consistency of finish.

M/S AutoCoat Engineering (I) Pvt. Ltd. designed Conveyorised Powder Coating Plant, are specially suitable for powder coating of high volumes of components, large in size or small in size or any kind of product. These kind of Conveyorised Powder Coating Plant are mainly helpful where synchronization of product input verses product output is to be maintained without any time lag. These Conveyorised Powder Coating Plant are very elaborate in size which can accommodate two or more than two painters, automated painting guns or reciprocators etc. These are available with or without filter Air Set-up.

Modernize your paint shop by switching to CONVEYORISED SPRAY PAINTING
Where there is continuous spray painting of either varied types of component or similar components, it is time to look into the possibility of installing Conveyorised Spray Painting System.

It is one of the major advantages of this type of system that the demands increased production rates can be met easily by mere adjustment of the existing equipment within the existing area.

Once installed, the plant can operate round the clock without any increase in capital equipment; that is, a plant designed to produce a quantity in one shift of eight hours is capable of increasing the output three times by operating for three shifts.

Auto-Coat Engineering (I) Pvt Ltd., offers a wide range of CURING OVENS namely Paint Baking Ovens, Industrial Oven, Infrared Ovens, Gas Fired Ovens, Diesel Fired Ovens, Camel Back Ovens and Electrical Ovens.

Our CURING OVENS are designed in such a way so as to consume low power with a uniform temperature in the working space provided in the CURING OVENS. Our CURING OVENS are specially built and designed for Powder Curing and Liquid Curing purposes. The powder is firstly melted at a required degree of temperature for a certain time. The product is then flown out, chemically reacting so that it is completely cured and ready to use for which it is designed.

A gas burner and a fan is required for heating the inside of the CURING OVENS. The curing temperature depends on the requirement of powder materials. The material is heated by the hot air in the curing oven which helps in heating the coating. The curing time may be short or long depending upon the load of the product. Curing Oven is dependable and flexible.

Infrared radiations are used in the infrared ovens to increase the heat. The heating means in an infrared oven comprise a plurality of centrally directed infrared lamps extending from a frame member which selectively projects radiation onto the component as it passes through the leading end of the first zone. One of the key features associated with using infrared lamps in infrared ovens is that each lamp can be controlled to emit radiation at a selected efficiency between 0-100%. By controlling the efficiency of each infrared lamp, compensation for differences such as size, shape and the amounts and types of coatings used on the component.

A gas Fired Oven is generally cost benefit and efficient. Excessive air in the CURING OVEN can cause the powder to be blown off of the parts. It can also lead to damage of other parts or the walls of the CURING OVEN. In order to avoid such a turbulence the duct of the CURING OVEN is built in such a way so as to enable even distribution of heat in the CURING OVEN.

The CURING OVEN must be sized according to the mass of the product, the capacity of the burner and also be able to handle the production volume. Any unevenness in temperature may lead to uneven coloring of the product. Therefore balancing the airflow and temperature in the CURING OVEN is very essential.

Main Frames, Mudguards, Chainguards, Rims, Brakes, Levers, Carriers, Spockes, Tie-Bars, Silencers, Fuel Tanks, Forks, Shock Absorbers, Various Covers, Stands, Horns, Mirrors Indicators and many more.

M/S AutoCoat Engineering (I) Pvt. Ltd., designed DOWNDRAFT SPRAY PAINTING BOOTHS are specially used for painting of heavy parts and components which have large size, load and weight and those which are difficult to handle namely, wagons, earth moving machineries, chassis of vehicles, trailers, etc. In a DOWNDRAFT SPRAY PAINTING BOOTH the fresh air flows from top to bottom. The water tank is placed underground in the DOWNDRAFT SPRAY PAINTING BOOTH. The DOWNDRAFT SPRAY PAINTING BOOTH can be single sided or double sided depending on the size of the component. Painter goes around the component to paint all sides of componence. The over spray paint particles in a DOWNDRAFT SPRAY PAINTING BOOTH are removed through a metallic grill by blowing the extra paint particles off by the fresh air which passes from top to bottom.

A CONVEYORISED PLANT with an overhead conveyor for transportation of components will normally leave the floor area clear for storage and other movement of material.

In a CONVEYORISED SYSTEM as long as the power is on and components are available for the process, work continues without any delay - thus ensuring uninterrupted production. Conveyors speed up the flow of work by easing congestion in the finishing shop.

The DRY BACK SPRAY PAINTING BOOTH is also called as Low Cost Spray Booth, i.e., if the components or the products to be painted is very small or less in numbers or the production is too low then DRY BACK BOOTH is the ideal equipment.

These kind of booths are more popular in laboratory and research and development divisions. As mentioned above “AutoCoat” designed DRY BACK SPRAY BOOTHS are categorised into Metal Baffled DRY BACK BOOTH and Coarse Filter DRY BACK BOOTH. Metal Baffled DRY BACK BOOTH consists of specially designed and air calculated metallic baffles or paint eliminators. 80 to 90 percent of the dry over spray dust is been trapped into these baffles, thus leaving behind clear and less smoky air towards the exhauster.

The main advantage in the metallic baffled DRY BACK BOOTH is that it can be cleaned by usual cleaning methods and reused as before and also reduce the maintenance cost. Coarse Filter DRY BACK BOOTH consists of specially designed and air calculated paint filters or air filters. 80 to 90 percent of the dry over spray dust is been trapped into these filters, thus leaving behind clear and less smoky air towards the exhauster.

The main disadvantage in the coarse filter DRY BACK BOOTH is that it cannot be cleaned by usual cleaning methods and reused as before since the filters are to replaced as per the paint accumulation frequency by new filters, thus increasing maintenance cost.

Both the above DRY BACK BOOTHS are available in sizes from 1500mm w (5 feet) and multiples of 750mm above. Also these DRY BACK BOOTHS are a good substitute for places where production is low and there is a difficulty in disposal of wet paint sludge.

The main advantage in the metallic baffled booths is that it can be cleaned by usual cleaning methods and reused as before and also reduce the maintenance cost. Coarse Filter booths consists of specially designed and air calculated paint filters or air filters. 80 to 90 percent of the dry over spray dust is been trapped into these filters, thus leaving behind clear and less smoky air towards the exhauster.

The objects to be sprayed are moved at a predetermined speed and convenient height. This reduces operator fatigue, and results in greater efficiency and increased output.

n the past, more often than not, manufactures had been inclined to ignore or underplay the importance of Phosphating plant is precleaning and pretreating a component/article in a methodical and scientific manner, prior to paint finishing. Phosphating plant was the general belief that all that mattered to the finish of a component was the paint alone, and that the durability of the finish could be improved by merely applying more coats or a thicker one.

Powder coating technology that has made a major impact in the finishing industry. Worldwide it has replaced conventional processes like liquid painting, plating and anodizing. This dry painting offers manufacturers increased economic benefits and excellent qualities. The POWDER Booth finish is fast replacing liquid and plated finishing for a variety of reasons. Today, it used on metals , glass and ceramics.

is an exciting coating technology that has made a major impact in the finishing industry. Worldwide it has replaced conventional processes like liquid painting, plating and anodizing. This dry painting offers manufacturers increased economic benefits and excellent qualities. The POWDER COATED finish is fast replacing liquid and plated finishing for a variety of reasons. Today, POWDER COATING is used on metals , glass and ceramics.

Autocoatindia has become a premier manufacture & supplier of power booths with custom design and sophisticated finishing systems. Powder coating booths mainly in two parts. (i.e. one is working area & other recovery unit). Working size depends upon the components to be coated. Filtered Air Inlet System can be provided in the booth to get good (dust free) quality of powder coating. power coating booths can be make batch type as well as Conveyorised .In the cyclone based powder booths, over sprayed powder get collected in the Hopper and due to high velocity-suction, it get carried to cyclone.In the cyclone, with spiral action, Powder get collected in the container and air goes out through ducting. This collected powder can be reuse. High velocity suction is created with centrifugal fan. In this system cyclone provided are of single or twin design to achieve high efficiency of Collecting powder

Autocoatindia also make the powder booths which are been made with the mild steel and stainless steel. power booths are been fitted with the quality spray guns and the paint tank. The processes that can be carried out in these booths are water wash, dry back and down draft. Powder booths are been used for spray coating the parts with the liquid paint and the capacity can be customized as per the client's need.

Autocoatindia offer a wide range of powder booth plants , We offered powder booth in various specifications as per the different industrial requirements. These effective and efficient systems are durable and cost-effective. Providing the pollution free environment.

In a CONVEYORISED PLANT PAINTING costs are reduced considering, it is now possible to cater for complete systems consisting of design, development, manufacture and installation of pre-treatment equipment, spray booths, flash-off chambers, stoving equipment, conveyors and spray painting equipment, from one source.

Considerable saving in paint can be effected through bulk buying, and no time is lost in filling small cups - spilling and waste of materials can be obviated.

Since handling is considerably reduced to mainly loading and unloading components, the employment of unskilled labour is negligible. The operation is carried out by fewer men and skilled operators are required only for spray painting.

Spray Painting Booths are categorized as - Side Draft Spray Painting Booths for medium sized components, and Down Draft Spray Painting Booths for heavy and voluminous components, Bench spray painting booths for small/tiny components and Conveyorized / Conveyorized Spray Booths for mass production. The Conveyorized / conveyorized spray painting booths can be either side draft type or down draft type; depending upon size and weight of the component to be painted.c

These are used for painting components. These are of two types –side draft water wash and down draft water wash. Side draft water wash booths are useful for small or lightweight components, where painting is done standing in one position. For heavy components, down draft water wash painting booths are useful. In this booth, the operator can paint the job by moving all around it. These painting booths have the following features: adequate exhaust resulting in effective removal of over spray paint particles and eliminating settling on wet painted surface; provides clean air to the operator; and washing action minimises escape of paint along with exhaust air thus eliminating surrounding pollution and also elimination of fire risk.These are used for painting components. These are of two types –side draft water wash and down draft water wash. Side draft water wash booths are useful for small or lightweight components, where painting is done standing in one position. For heavy components, down draft water wash painting booths are useful. In this booth, the operator can paint the job by moving all around it. These painting booths have the following features: adequate exhaust resulting in effective removal of over spray paint particles and eliminating settling on wet painted surface; provides clean air to the operator; and washing action minimises escape of paint along with exhaust air thus eliminating surrounding pollution and also elimination of fire risk.These are used for painting components. These are of two types –side draft water wash and down draft water wash. Side draft water wash booths are useful for small or lightweight components, where painting is done standing in one position. For heavy components, down draft water wash painting booths are useful. In this booth, the operator can paint the job by moving all around it. These painting booths have the following features: adequate exhaust resulting in effective removal of over spray paint particles and eliminating settling on wet painted surface; provides clean air to the operator; and washing action minimises escape of paint along with exhaust air thus eliminating surrounding pollution and also elimination of fire risk.

SPRAY PAINTING BOOTH has been advocated through out industry as the most efficient method of filtering paint over spray. At the same time it effectively prevents in over spray from reaching the surrounding area.

SPRAY PAINTING BOOTH are used to increase efficiency of operator, reduce dust problems, reduce over spray problems, paint dust, increase corrosion resistance of the product to be painted. SPRAY BOOTH also plays a big role in removal of waste spray paint and the sludge formed by it.

Painting in SPRAY PAINTING BOOTH provides the highest quality in all kinds of painting application. Our SPRAY PAINTING BOOTHS are for every kind of business, all kind of components and different products. Our PAINT BOOTH can meet all your requirements.

The SPRAY PAINTING BOOTH is on simple construction, easy to install and maintain. Normally Paint Booths are made of mild steel components (Value addition can be done by all stainless steel components), it also consists of a highly efficient exhaust blower or blowers to throw thinner in higher altitudes of air.

A SPRAY PAINTING BOOTH is also termed as PAINT EXHAUST SYSTEM, SPRAY PAINTING BOOTH, PAINTING BOOTH etc. Even though the names are different the purpose is the same, i.e., to eliminate over spray and keep a healthy surrounding.

M/S AutoCoat Engineering (I) Pvt. Ltd. designed CONVEYORISED SPRAY PAINTING BOOTHS, are specially suitable for painting of high volumes of components, large in size or small in size or any kind of product. These kind of CONVEYORISED SPRAY PAINTING BOOTHS are mainly helpful where synchronization of product input verses product output is to be maintained without any time lag. These CONVEYORISED SPRAY PAINTING BOOTHS are very elaborate in size which can accommodate two or more than two painters, automated painting guns or reciprocators etc. These are available with or without filter Air Set-up.

Autocoatindia specialized in the manufacture of Standard paint booth and painting booth Featuring various standard booth models and specializing in custom designs for unique paint booth applications, our flexible, state-of-the-art paint booths may be used for production batch finishing as well as high production finishing on a large conveyor line

This is automatically taken care of due to the pre-determined conveyor speed and conveyor loading. Once the objects are loaded, the conveyor carries them to the spraying station where the painters spray the paint as the components pass in front of them. Any overspray is collected in a standard Autocoat spray booth. No direct supervision is, therefore, needed to ensure the rated production.

In recent years, we have become more involved in the design and installation of large finishing plant. This has led to the creation of an industrial division with a special team of project engineers responsible for liaison with the customer from enquiry stage to commissioning of the plant. It is the project engineer, with his wide knowledge and experience of finishing methods and problems throughout the world, who makes the first assessment of the customer’s needs, translates them into suggestions, designs, costing, quotations and, ultimately, into hardware … and that’s where the erection teams take over, working days – often nights – and even weekends as well, to make sure that the installation is ready when the customer wants it.

The WATER WASH SPRAY PAINTING BOOTH provides an extremely efficient means of removing paint particles from the exhausted air by using water as a filtration media, have designed the WATER WASH SPRAY PAINTING BOOTHS for many finishing applications.

We also offer both pump as well as no-pump versions in open type model, enclosed type model and conveyorised models. Standard WATER WASH SPRAY PAINTING BOOTHS are utilized for high volume paint usage, medium or large sized components and batch processes.

WATER WASH SPRAY PAINTING BOOTH contains special features like water tank or over spray paint collection disposal tank, specially designed eliminators (baffles), saw tooth plates, washing chamber and high pressure exhaust blower. This type of painting booth is more popular where the paint consumption is 10-100 liters/shift , heavy paint consumption, high production and / for any component.

Working of WATER WASH SPRAY PAINTING BOOTH is very simple. When the paint is sprayed on the component the over spray is sucked rapidly by the high pressure centrifugal blower through the saw tooth plate and the eliminator. During the above process the paint waste particles get cut at the saw tooth plate thereby separating the thinner to the exhaust blower and paint waste into the tank. More finer spray dust is eliminated in the washing chamber. Paint is actually washed in this chamber.

The best advantage of WATER WASH SPRAY PAINTING BOOTH is that lumps of waste paint is collected in the collection tank thereby helping the user to dispose it easily.C

The WATER WASH SPRAY BOOTH provides an extremely efficient means of removing paint particles from the exhausted air by using water as a filtration media, have designed the WATER WASH SPRAY PAINTING BOOTHS for many finishing applications.
We also offer both pump as well as no-pump versions in open type model, enclosed type model and conveyorised models. Standard WATER WASH SPRAY PAINTING BOOTHS are utilized for high volume paint usage, medium or large sized components and batch processes.

Main Body, Chassis, Cabine, Windshield, Fuel Tanks, Suspension (Pata), Sitting skeletons, Hood fitting and tubing, Doors,Engine Cover, Filter Boxes, Wipers,Trolleys Tippers, Side Cars, Farm Horns, Mirrors , Indicators ,Lights,Foot Steps, Radiators, Silencers, Air Brakes tanks and many more