Motionman Electric Private Limited

Industrial Automation

Control PanelsSupervisory Control and Data AcquisitionDisplays - Touch ScreenMP2000 Series Machine ControllersServo AmplifiersServo Systems and Motion ControllersAC Drives 1/8 TO 1750 HP

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Electrical Automation

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About Us

Established in the year 2001, at Faridabad, Haryana, India, we “MotionMan Electric Pvt. Ltd.,” are one of the leading manufacturers and service providers in the field of industrial automation. Our fully integrated turnkey end-to-end solutions are based on latest technologies using both hardware and software platforms. Further, we also meet the demands of SPM manufacturing and Robotics Automation.

 

The complete range of solutions offered by us include AC Drives 1/8 TO 1750 HP, Servo Systems and Motion Controllers, Rotary Servo Motors, Electric Programmable Controller, Programmable Controller System, Servo Amplifiers, MP2000 Series Machine Controllers, Programming Logic Controller 10 - 1600 I/O and FBs series Programmable Controller. Other than this, we also meet the demands of Displays - Touch Screen, Human Machine Interface Software – Scada, Distributed Control System and Control Panels.

 

A Proprietorship Firm, our business operations are led by Mr. Surender Tewatia, who has with him around 15 years of industry experience. His experienced handling of the business operations and service support provided by our experienced production team also allow us to provide our customers value additions in terms of system design, application engineering, application software, documentation, start-up (commissioning) and after sales service.

 

As an offshoot of electrical automation products division, we are today successfully catering to the demands for automation products. The extensive experiences gained by us while meeting the varied demands of our customers has also helped us to learn and bring improvements in every aspect of our operations and successfully meet the complete automation solution needs of the market. Presently, we have not only handled projects in India but in overseas countries as well. These include Nigeria, Dubai and Sri Lanka. We are engaged in offering Control Panels, Supervisory Control and Data Acquisition, Displays - Touch Screen, MP2000 Series Machine Controllers, Servo Amplifiers, Servo Systems and Motion Controllers, AC Drives 1/8 TO 1750 HP


Company Profile
Basic Information
Business Type
  • Manufacturer
  • Service Provider
Ownership & Capital
Year of Establishment
2002
Ownership Type
Private Limited Company
Trade & Market
Annual Turnover
US$ 1-10 Million (or Rs. 4-40 Crore Approx.)
Infrastructure
Location Type
Commercial
Team & Staff
Total Number of Employees
11 to 25 People





Mission


To merely sell products is not our intention. To integrate and assimilate, that is our mission.





Products We Offer


Backed by extensive industry experience and services of experienced industry professionals, we are able to successfully carry out the manufacturing demands of industrial electrical automation products. These can also be provided with customized changes as demanded by the customers.

 

We offer:

AC Drives 1/8 TO 1750 HP

Servo Systems and Motion Controllers

Rotary Servo Motors

Servo Amplifiers

MP2000 Series Machine Controllers

Programming Logic Controller 10 - 1600 I/O

FBs series Programmable Controller

Displays - Touch Screen

Human Machine Interface Software – Scada

Distributed Control System

Control Panels

 





Associated Services


Apart from the above mentioned products, we also offer our customers a wide range of associated engineering and software services. These include:

 

Project Management:

We also offer our customers electrical engineering services package that encompasses:

  • Selection of appropriate vendors/manufacturers
  • Monitoring of component quality
  • Purchase, planning, execution, delivery and back-up

 

Software services:

The services offered by us under this fall into 3 broad categories. These include:

A.

  • SCADA / HMI
  • Converting P&ID and other process inputs into dynamic operator screens 
  • Colour and navigation philosophy

B.

  • Scripting & generation of reports using sophisticated querying tools (Oracle / SQL) & front- ends like VB and Crystal Reports
  • ERP interface
  • Web enabling  

C.

  • Staging & factory acceptance tests
  • Client personnel training
  • Documentation


Commissioning Services:

For wrapping up the entire package, we also offer commissioning services that make up for a smooth transfer of charge to the customer. These include:

  • Process commissioning
  • Process start-up coverage
  • Maintenance
  • Training and support




Plant Automation Services


We also offer customers complete plant automation services right from project concept to its commissioning (start-up), service & maintenance. The single-stop solution we offer include:

  • Generating functional design specifications
  • System design & configuration
  • Control philosophy
  • Network & operator interface design
  • Converting process & instrumentation flow charts to HMI screens for operator interface
  • Panel engineering
  • Hardware procurement
  • Console design
  • Cable engineering & scheduling
  • Application software
  • Driver development & documentation

 

These systems are optimized to deliver maximum efficiency & economy at all stages so as to ensure high performance, productivity & profitability. The effective use of latest international technologies is backed by highly skilled engineering & execution teams for achieving complete success in the involved services. Our experience also extends over areas like:

  • Batch & continuous processing
  • Motion control systems
  • Manufacturing systems

 

The plant engineering services offered by us has two components, basic & detailed engineering.


Basic engineering involves:

  • Selection of system components & networks
  • Operator stations & control interfaces

 

It also involves conceptualization, control philosophy & cost estimation that depends on process parameters like –

  • Motor list
  • Mill line diagram
  • P&I diagrams
  • Process flow chart
  • Hand-of-line


Detailed Engineering:

As an integral part of engineering solution package, the detailed design documentation offered by us comprises:

  • Manufacturing drawings
  • Layout & network analysis
  • Control room planning
  • Equipment design
  • Detailed specifications
  • P&I diagrams

 

It also covers components like:

  • Junction box
  • Wiring
  • Tray routings
  • Installation & cabling
  • Connection diagrams
  • Conduit plans
  • Loop sheets


Use of e-PLAN 21:

For facilitating overall coordination of the involved operations, we use e-PLAN 21, which is a world- class, high-end software tool used for generating:

  • Accurate schematics
  • Loop diagrams
  • Bills of materials
  • Cable schedules
  • General arrangement of panels




Team


We understand that providing solutions is not easy and it takes a determined effort to meet up with the demands of our customers. For achieving this, we have with us services of over 20 qualified engineers who hold expertise in the field of project execution that includes planning, selection, engineering, manufacturing, procuring, integrating and testing of equipment. Our engineers also hold expertise in performing many associated functions that include:

  • Understanding operation philosophy & translating it into automation concepts
  • Translating concepts into P&I / process line diagrams
  • Selection of PLC, AC/DC drives hardware & field instrument
  • Designing of power & control circuit scheme
  • Engineering of panels, operator stations, control desks & mimics
  • Selecting vendors to supply equipment
  • Preparing releases for manufacturing
  • Write PLC, MMI & drive software
  • Making cable termination & schedules
  • Integrating all components to operate together as one complete system
  • Testing & staging panels for consultant/client inspection
  • Providing detailed documentation
  • Providing site support (installation and commissioning)
  • Co-ordinating supplier activity
  • Interact closely with consultants/process licensers/customers
  • Setting up & tuning of system
  • Performing cold & hot trials
  • Hand over system to customers
  • Train customer’s engineers at site before handing over
  • Update drawings for any on-site modifications that needs to be carried out
  • Initiate field feedback reports on system & product performance for constant improvements in quality

 

Training Schedules:

We also plan for our team training courses through our well developed learning services cell. Through this, we carry out more than 6 training courses at both basic and advanced levels. Carried throughout the year, here clients are trained on different aspects of the operations that include:

  • Troubleshooting
  • Diagnostics
  • Hardware and software maintenance
  • Programming techniques with hands-on experience on panels manufactured especially for this purpose




Corporate & Branch Offices


For efficient management of the operations, we have with us well established Corporate Office at Faridabad. Apart from this, our business operations are also well coordinated from our branch offices based at:

  • Faridabad
  • Panipat
  • Haridwar
  • Mumbai
  • Delhi




We Cater To


Our trade affiliation with ASSOCHAM further strengthens the confidence of our customers in our products and services. Presently, apart from the domestic markets, we are also serving the automation needs of customers based in:

  • Nigeria
  • Dubai
  • Sri Lanka




Quality


We also carry out well defined quality inspections at different stages of operations so as to ensure optimum performance oriented end products. Our quality checking procedure involves:

  • Testing & staging panels for consultant/client inspection
  • Providing detailed documentation
  • Providing on-site support (installation & commissioning)
  • Co-ordinating supplier activity
  • Interacting closely with consultants/process licensers/customers
  • Setting up & tuning of system
  • Performing cold & hot trials
  • Hand over system to customers
  • Train customer’s engineers at site before handing system over
  • Update drawings for any on-site modifications to be carried out
  • Initiate field feedback reports on system & product performance for bringing constant improvements in quality

 

Our quality conscious approach also extends to providing services that include:

  • Providing customers emergency customer breakdown calls
  • Meeting demands of routine service calls
  • Taking up annual maintenance contracts




Infrastructure Facilities


Our well developed infrastructure facilities includes modern factory with shop area of more than 3,000 sq. feet. This also includes latest testing & manufacturing equipment for meeting the every need of our customers. Some of the available facilities include:

  • Testing of modules
  • Assembly of custom built panels
  • Project management & scheduling
  • Drafting facilities – AutoCAD & E-Plan
  • Fully fledged training facility for training customer engineers
  • DG set

 

The in-house designing facilities in form of CAD/CAM support also allow us to also meet the demands of custom modifications as demanded by the customers as well as achieve an installed capacity 10000 units. Further, our 3 regional sales offices with technically sound sales staff of 12 engineers is always ready to respond to client’s queries, doubts & provide them unparalleled services.





After Sales Support


We have 3 engineers who are deputed at the 3 regions for offering our customers dedicated onsite support services that include taking up:

  • Emergency customer breakdown calls
  • Conducting routine service calls
  • Taking up annual maintenance contracts




Clientele


Our strength lies in our ability to mould ourselves to different ways of working for each of our individual customers. We also recognise & respect the distinctiveness of ideology followed by our clients & try to satisfy their needs. The close interaction & personal contact maintained with our customers also allow us to better understand their needs that have helped us to hold numero uno position during any assignment undertaken by us.





Our Training Services


Our Training services cell carries out more than 7 training courses at basic and advanced levels throughout the year. Clients are taught troubleshooting, diagnostics, hardware and software maintenance and programming techniques with hands-on experience on our panels manufactured especially for this purpose.
  • Full fledged Training lecture rooms for training Engineers on PLC, AC/DC drives hardware, Field instruments selection, servo motor & servo drives with detailed technical presentation on projector in a cool environment to understand operation philosophy and translate into automation concept
  • Training is provided on all the leading automation brands like L&T Siemens, Allen Bradley, Modicon, Mitsubishi, Yaskawa, Fatek.and Wonderware
  • Practical practice is provided to each student on every Automation system individually, to help them write PLC, MMI and Drive software. Integrate all the components to operate together as one complete system
  • Engineers get hands-on work in the factory on real time application under the guidance of senior engineers and also sent on other practical sites along with our project team for intensive practical skill development
  • Technical reference library
  • Our Placement cell, dedicated to place right person to right place has placement tie-up with automation service providers/manufacturers and the end users of the automation products




Projects / Application Jobs Executed




1

Automobiles : Material Handling (Conveyor Line) .Product tracking and record , Paint shop Automation

2

Plastic : Extruder ,Blown Film Plant , Injection Moulding machine , Blow moulding Machine

5

Packaging : Sleeving Machine for bottles , Pouch and Bag machines , Cement Bag filling plant

4

Cable Industry : Extruder (Take up & payoff, Caterpillar, Traverse, Heater & Blower control, AC Drive synchronization - complete line automation. Laying Machine, Stranding Machine, Armoring Machine, Bunching Machine Wire Drawing (wet & dry wire drawings) with tension & speed control C.V. Line with AC Drives, Winding & Rewinding lines.

5

Process Industry : PLC based panel for water treatment plant AC Drive panels for pump & fan control (PFC). closed loop (pressure temperature) control with AC Drives & sensors Furnace automation with complete PLC & Drives Panel.

6

Machine Tools: CNC System - AC Drive control, X-Y Table servo based control system, Multi axis servo based control. Control Panel for Hydraulic & power press, Lathe Machine, Milling Machine

7

Food Processing : Agitators , Pumps , Biscuit plant, Batch weighing Systems, Bottling Plant Industry

8

Textiles : Carding Machine Blow room Machine Open end Machine - Drives Commissioning, Knitting Machine, Twisting Machine

9

Printing : Single, Double & four color printing - Drives Operation, Flexo Machine - AC Drive operation, Offset Machine

10

Steel Industry : AC Drive based tension control system, Material Handling's, PDB & MCC Panels Furnace & cranes operations with AC Drive & PLC

11

HVAC: Pumps, Chillers, AHU's, Fans - operation in closed loop

12

Cranes & Elevators: Cross travel, Long travel, Main Hoist, Door movement, ARD system

13

Cement Industry :Mixer application .Grinding Machine

14

SPM's: Diesel Testing Machine Stress & tension Testing Machine, Industrial Oven & Furnaces, Conveyor & Hoisting lines for chemical Industry, Cement - lining machine Vibrators , Hydraulic Valve Testing machine

 


Projects / Application Jobs Executed

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Contact us
Mr. Surender Singh Tewatia (CEO)
No. 303 A, DLF Centre Point, Sector-11, Main Mathura Road
Faridabad, Haryana - 121 006, India
Telephone:  +(91)-(129)-4167706

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