Automatic SystemsAutomatic Systems

Special Purpose Machines

We offer a comprehensive range of products such as pneumatic knuckle press, pneumatic stamping unit, lid pressing machines, price stamping machines, shade dotting machines, rotary feeder, vertical decoiler and pp tube extruder designed, developed and manufactured under the supervision of highly competent mechanical engineers. The different machines manufactured and supplied by us are developed using the latest art of technology. These machines are available at the best of industry prices and can be supplied anywhere in india. Our product range includes:





Pneumatic Stamping Unit
  Pneumatic Stamping Unit
Following are the specifications of the pneumatic stamping unit designed and manufactured by us:
  • To stamp the code etc on cylindrical surface of tin
  • The entire construction is of steel
  • Speed 40 stamps/ min
  • PP tube extruder.

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Pneumatic Toggle Press (1 & 2.5 Tonne)
 
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  Pneumatic Toggle Press (1 & 2.5 Tonne)

The bench mounted pneumatic Toggle press has been developed to cater the needs of manufacturers who make small pressed parts. For those works, which require maximum force for over a small distance. Toggle presses are designed to be portable so that they can be easily located and re-located wherever the work is. Setting up procedures is simplified and required very little effort.

It provides perfect unit for blanking, bending, coining, riveting, punching, piercing, marking.

Features –

  • Due to Toggle mechanism the cylinder size is  small and hence the consumption of compressed air is minimum.
  • Accurate repetitive strokes and perfectly controlled force make it ideal for light assembly work.
  • Frame - A well designed, robust, all steel fabricated and stress relieved closed back frame construction ensures minimum deflection of gap frame. This leads to increased tools life and better quality product.
  • Slide - An accurately machined, hardened and ground steel ram slides in phosphor bronze bushes. The guided length and the size of ram have been kept large enough to take the eccentric forces affectively. This ensures a long life of tooling as well as of unguided tooling.
  • Shut height is easily adjustable to suit the tooling and the process. Stroke from 10 to 60 mm
  • Adjustable dwell time at bottom of stroke through Digital Timer
  • Digital stroke counter
  • The two hand push buttons offer inherent safety to operator by keeping both hands engaged during actuation.

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Lid Pressing, Price Stamping & Shade Dotting Machine
 
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  Lid Pressing, Price Stamping & Shade Dotting Machine
  • PRESSING - Pressing of the top lid of the container for closing purpose.
  • STAMPING - Ink stamping of price, batch number, expiry date etc. by a rubber stereo on the vertical wall of the container. We can give suitable stamp bodies to suit either cylindrical or conical wall.
  • DOTTING - Shade dotting on the bottom surface to show the shade of colour.

SPECIFIC ADVANTAGES

  • Saving in labour cost since only one operator is required to carryout all 3 operations. 
  • Saving in price stamping cost since only indelible ink is used against the costly sticker labels. 
  • This machine can be used in explosion prone area since only compressed air at 5 kg/cm2 is required for operation of the machine and no electricity supply involved.
  • Containers of size varying from 0.5 to 5 liters can be used on this machine.
  • No loss of production as changeover time for settings is around 15 minutes.
  • The capital cost involved is less since indigenous and appropriate technology is adopted.

PREREQUISITES FOR OPERATION

  • The container must be filled with desired quantity of paint. 
  • The lid must be properly placed (manually) over the mouth of the container. 
  • The container and lid together has to be located against locating bracket (manually) provided on the machine. 
  • The foot switch should be pressed and released. 

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Insulation Removing Tool
 
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  Insulation Removing Tool

Exclusively designed for removing copper wire enamel coated insulation. (Wire Size - dia. 1.0 to dia. 3.5 mm)

It has the body made of hardened steel and cutting tools with HSS or Carbide. This tool is directly fitted on the motor shaft to reduce the vibrations. Three self-centralizing HSS blades rotating at high-speed strips enamel coating from the surface of the wire. Wire diameter can be set by easy adjustment of these blades.

It is reasonably priced and meets the diversifying needs of the various industries.

Tool Include

a) Electrical Motor 2880 RPM, Single phase, 220 VAC, 50 Hz, 0.25 HP – 1 No along with 2 meter long connection wire.

b)  Insulation removing tool assembly duly mounted on the motor shaft – 1 No.

c)  Special HSS blades – 1 set of 3 blades.


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Distemper Filling and Packing Machine
  Distemper Filling and Packing Machine
This machine is suitable for filling of Distemper in either 1, 2 and 5 Kg capacity container and further capping and sealing its opening.


All the operations are handled by one operator with the filling rate up to 6 container per minute for 5 Kg capacity

This machine is equipped for - 

FILLING - Automatic filling of the distemper by augur type filling unit in to the container and automatic cut off on load cell basis

PRESSING - Pressing of the top lid of the container for closing purpose.

STAMPING - Ink stamping of price, batch number, expiry date etc. by a rubber stereo on the vertical wall of the container. We can give suitable stamp bodies to suit either cylindrical or conical wall.

DOTTING - Shade dotting on the bottom surface to show the shade of colour.


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Fine Polypropelene tube Extrusion machine
  Fine Polypropelene tube Extrusion machine

Complete plant to make the polypropelene tubes suitable for Chatai making consisting of extruder, quenching bath and take-up and cutting unit with a suitable collection tray.

 32 MM

 

Screw diameter :

32mm dia.

Screw revolutions :

65 rpm (approx.)

Extruding capacity :

5 kg/hour (approx.)

Drive power of screw:

1.5 KW -  Helical geared motor

Heating zone :

3 zones - 1.5 KW approx.

Height of screw from base :

780 mm

Size of machine :

1,200 mm (L) x 1,000 mm (H) x 350 mm (W)

Material of screw :

Nitriding steel

Material of liner :

Nitriding steel

Material of die :

Alloy steel

Material of hopper :

Stainless steel sheet.

 Equipped with

 

 

 Automatic temperature controllers. 3 nos.
Heater coils.
ON/OFF switch.
Pressure Filter & Regulator with throttle valve.

 

 

QUENCHING BATH

 

Material of Bath :

Stainless steel plate

Bath size :

1,900 mm (L) x 70 mm (H) x 80 mm (W)

 

 

TAKE-UP AND CUTTING UNIT

 

Roll diameter :

200 mm dia.

Roll width :

55 mm

Pipe length produced:

44” to 54”

Take-up speed :

170 - 260  M/min

Equipped power :

0.25 HP / 1440 rpm

Overall size:

900 (L) ´ 1000 (H).´ 600 (W)

  

 


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