This machine is Suitable for Fryams, Wafers , Finger-chips, Kurkure, Candy, Dry-Fruits , Seeds, Grains , and Namkeens The Machine with Special unique top loading hopper facility. Load cell based digital weighing system, synchronized with PLC. Multi track weighing for quicker weighing result. Every Individual pan gives signal to PLC (Pre logic control system) then PLC take Decision and give dump signal to ready pan for dumping the materials. All this cycles interlock and synchronized with each other. The entire system made for getting better accuracy and faster output. P.L.C. based total control system. Power requirement: 440Volt, three phase (4wire system)/220V A.C. Single phase 50 Hz. In put specification: L.D or Laminated Roll. Electro magnetic clutch-break system synchronized with photocell control unit. Filling range set by PLC. Designed for fast and easy change over for Packet sizes and fill weights without additional change parts in many instances. All contact parts made from SS 304 material.
Fully Automatic F.F.S. Pouch packing Machine to pack Powders and Granules Simple in design operator friendly Adjustable volumetric cups to change fill volume size through telescopic mechanism with single knob adjustment Photocell control penal is given for accurate positioning of printed photo mark Digital temperature controller is used Equipped with automatic pouch counter to calculate output film Precision filling accuracy Long life of machine with trouble free & noise free operation
This Machine is used for packing of Powder products in a wide range of consumer packs. The machine is very much suitable to pack detergent powder, coffee powder, Skimmed Milk Powder, Spices, Flour, Baking Powder, Curry Powder, Besan, Henna, Pharmaceutical Powder, Talcum Powder etc. Highly accurate weight based systems ensures high speed and less change over time. Capability to handle wide range of products and pack sizes. All contact parts are made from SS 304 /316 materials. No container No Fill system ensures no wastage of costly powder material. The simple filler design provides easy clean up, maintenance and rapid changeover.
This Machine is specially designed to pack free flow liquid with very high precision setting of quantity. It is fully mechanical model for pouch packing of free flow liquid like Mineral water, Milk, buttermilk, Soft Drinks, Liquor, Oil etc. Our Double Head Model can be used for double purpose and u can pack different pouch or product with different quantity at other side No air compressor required High quality and maintenance free machine. Fully Mechanical Model hence Low power consumption. Latest Technology ‘P.L.C.’ used in this machine, for sharp accuracy to fill & seal. Presentable six digit digital counter is used. No Limit switches or micro switches Auto On/Off facility for heater, for longer life and Low power consumption, attached cooling lines, all liquid contact parts are in SS. Only 0.5 / 1 HP Single Phase Main Drives.
We Introduce Photocell operated, fully automatic Oil / Viscous Liquid pouch packing machine. Fully Automatic Mechanical Pouch Packing Machine in SS Body ‘ PLC ‘ In this model you can keep your logo – symbol in the center of pouch, because of photoelectric control system. The Pouch length we maintain its accuracy by clutch break mechanism, which is separately Driven by 0.25 HP, motor and reduction gear unit in this unit we used clutch break combination unit (Which is latest system) for extra strength & maintenance free requirement. No need of ordinary individual clutch break unit 0.75 HP Motor drive (Both) Total power consumption 1.75 KW/Hr.
A.C.Variable drive for speed control No Ampoule No Filling & Sealing Specially designed machine having 1 / 2 / 4 & 6 head of having filling & sealing mechanism. Machine having In-feed / Out feed tray loading & collection system with filling & sealing mechanism Useful for 1 to 10 ml Ampoules. Output speed 30 / 60 / 120 Ampoules per minute Supply 440 V Ac / 50 HZ.
All exposed parts of S. S. or Aluminum to avoid any rusting. Reduction Gear ensures jerk free and noiseless performance. Square Frame imparts Vibration free performance and allows absolute cleanliness even inside.
The Bhanushali Automatic bottling production line is suitable for pharmaceutical cream, pharmaceutical liquid, cosmetic cream, cosmetic liquid like shampoo, skin care, lotion and chemical like lubricating oil etc. Conformance to cGMP standard. We fully integrated this line to include from bottling unscrambling, filling, capping, sensitive labeling, ink printing to accumulating table. Custom integration available to meet specific requirements by our customers.
The Automatic Inject able Powder Filling with Rubber Stoppering Machine Model Bhanushali 120 is suitable for round vials with maximum speed of 120 and 240 vials per minute respectively. Machine construction is in stainless steel finish including frame structure All contact parts in SS 316 material
All operations are automatic except the feeding of tubes Suitable for all standard tube sizes No Tube - No Fill device No tailing achieved by special pneumatic string cutter Automatic ejection of filled and sealed tubes Stirrer in SS Hopper and / or jacketed SS Hopper having heat control arrangement with thermostat SINGLE HEAD machine fills 25 to 30 tubes of dia up to 35mm per minute DOUBLE HEAD machine fills 40 to 50 tubes of dia up to 22mm per minute ELECTRICALS: 1 HP 1440 RPM 3Phase Models for higher speed are also available.
CGMP model based on advanced technology Single Operator for two operations No contamination as immediate sealing of filled bottles Centralized volume adjustment system – No down time in volume settings No bottle- No Fill system Additional sensor provided on Cap Chute to avoid damage of caps during rotation Sensor for No cap in chute- Machine stops Separate Variable Drive to control speed of conveyor Electronic liquid level controller and pneumatically controlled control valve PLC Control Acrylic cabinet to avoid dust particle during operation
Filling accuracy ± 1-2%. A/C frequency drives to operate the filling machine at different speed. No Bottles--No Filling device is provided in machine. Automatic Bottle counter is provided with filling machine. Syringe and nozzles are specially designed to avoid foaming while filling of bottles. Machine is provided with diving nozzles. Filling range is as under up to 100ml to 1ltrs.
Manually operated capsule filling machine is designed to serve the need of R & D purpose, small batches, trail run for large scale as well as regular Production in small scale pharmaceutical companies. The machine is easy to operate, gives production with minimum rejection and no weight variation. It is capable to fill powders, pellets in all sizes of Hard Gelatin capsules. The machine is common for size 00/0/1/2 & size 3/4/5. The machine is supplied with any one size of capsule change parts Sturdy, easily movable Can be easily dismantled and reassembled, even by unskilled labor. contact parts in SS 304 quality and all other parts are hard chrome plated Excellent cost-benefit ratio.
Suitable for aluminum / plastic / lami tubes of 5 gms. To 150 gms.manually. Sealing machine suitable for folding the aluminum tubes by hand. Batch coding optional.
Compact, sturdy, covered with stainless steel panels, hood covered with acrylic guard. Fill weight adjustment within seconds. Tamping Mechanism' for powder filling enables capsules to be filled with a weight variation within 2 %. Variable AC frequency drive for main motor ensures speed adjustment. Faulty capsule and filled capsule ejection stations with individual air controls. Machine is simple to operate and easy to maintain. Special purpose gauges are provided for quick and easy change-over. Appropriate sensors ensure continuous flow of powder and empty capsules for uninterrupted operation of the machine. The control panel of the machine is equipped with Programmable Logic Control (PLC) system enabling visual display of the operating parameters besides ensuring accuracy, reliability and reduced operator fatigue. Adjustable gap between ' Dosing Disk ' and ' Tamping Plate ' ensures minimum spillage of powder.
This plant enables to manufacture ointments, creams, pastes, Shaving Cream, Gel, lotion etc. completely untouched. All waxes and oils are dissolved in the wax phase vessel separately All aqueous phase materials are added in the water phase vessel and processed separately Both phase vessels are jacketed and are provided with motor driven propeller type of agitators which facilitate thorough mixing Once the phases are ready, they are transferred to the main Ointment manufacturing vessel by opening respective valves (see schematic drawing). This transfer takes place through filters and pipelines due to the vacuum created within the main vessel with the aid of a pump. The Ointment Manufacturing vessel is provided with anchor type of stirrer along with Teflon scrapper at the ends, The agitator is driven by dual speed motor. A built-in high speed emulsifier ensures proper emulsification of the ointment, The MIMIC feature in the control panel controls the time of emu Isification with the aid of timers. The finished product is transferred to storage vessels by means of the bump pump. Transfer from storage vessel to the filling hoppers is achieved by means of reciprocating metering pumps at the required rate. Special scrappers are provided for transfer of the complete product and to avoid wastage. The system is very useful for creams, lotions, gels, shampoos, tooth pastes and such preparations. Plant Capacities Available: 100kgs to 3000kgs.
The capsule inspection and polishing machine is designed basically to inspect and polish capsules after powder filling operation prior to final packing.
Filling Station consists of a hopper of capacity 40kg. With cut off valve connected to The filling cylinder which also has a capacity adjusting arrangement. The delivery nozzle is provided with special pneumatic cut off system to prevent drip page. Sealing System comprises of pre-heating station & sealing station. Pre Heating Station compressed hot air is blown to pre heat the sealing area . The Compressor air is heated in a special chamber fitted with a heater pneumatic regulator Is provided to control the air pressure & a temperature controller to control the heat. Sealing Station is pneumatically operated and special jaws seal the tube. Batch coding can be provided at this station. Trimming Station The uneven end is trimmed at this station . Batch-Coding Station Batch-coding is provided at this station. Ejection the tubes are automatically ejected at this station
The unit is made compact, enclosed in stainless steel elegantly mate / mirror finished body. Easy to Operate and No Maintenance The unit consists of S.S. filling nozzle , S.S. Syringes, Cam operated Syringes will draw correct volume of liquid and deliver it through tubes to nozzle. Rigid vibration free construction for trouble free performance, S.S.Covers parts for longer life and good house keeping. Elegant and easy reach on / off switch for total control on operation. The stroke of Nozzle Holder and the height of the Nozzles is adjustable for achieving smooth entry and exit of Nozzles inside the neck of Containers and avoids splash / spillage of liquid or dripping at sides. The unit can be quickly dismantled for maintenance just by opening front cover. Each and Every part can be attended for cleaning operation or maintenance without any hindrances.
High Speed Tunnel Bottle Washing Machine is useful for 10 ml to 200-ml vials & Bottles. Useful for Glass Bottles. Output Speed is 120 to 250 Bottles / minute.
The "Bhanushali" Rotary Bottle Washing Machine is compact and highly efficient machine with elegant look. This multi functional multi featured machine meets the GMP requirements of washing for glass and plastic bottle. The machine operates on the Rotary principle with "GENEVA" mechanism and requires manual loading and unloading of bottles.
Machine provides 4 water washes & 3 air washes Complete flexibility with user for washing cycle. Suitable for washing of Vials (2ml to 30ml) (dia. 14mm to 38mm) All Contact parts made out from SS 316 Entire frame covers & non contact parts made out from SS 304 Nozzles enter in to the container during washing cycle to meet requirement of Low water consumption Quick change over with minimum use of tools. Nozzles carrier enters into the container and activates the jet of water/air. The air/water flow is deactivated after the washing cycle is over. Device indexes the vials for next wash. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the recalculation & siliconsiation system on request. Washed containers are again inverted to neck upward position to collect in trays/ directly feed to tunnel. SIMILAR MACHINES ALSO AVAILABLE FOR BOTTLE WASHING (40 BPM & 80 BPM)
This Machine is specially designed to pack free flow and Viscous Liquid like Edible Oil, Lubricating Oil, Fruit Juices, Soft Drinks, and Sauce etc Fully Automatic Form, Fill and Seal machine to pack Liquid in laminated pouch. Simple in design. Operator Friendly User Friendly Package sizes & packing speed is adjustable, Adjustment can be made while the machine is running. All liquid parts made of SS material. Product contact parts are Aluminum Alloy. Photocell control panel is given for accurate positioning of printed photo-mark. Equipped with automatic pouch counter to calculate output product. Long life of machine with trouble free and noise free operation
High Density See through lid Aluminum lid with high density see through cut out. Inert Gas Flushing Arrangement Additional Seal Pressure Arrangement. Bi-Active Seal Parallel Seal Pneumatically Operated Sealing Jaws Compressed Air System for Pneumatically Operated Sealing Jaws Digital Microprocessor Control With 15 Memories
Compact, versatile and elegantly matt finished unit in stainless steel, for sealing various sizes of vials and caps automatically. The basic unit consists of a conveyors, star-wheel, back-guide, vibratory feeder, chute, sealing head, safety device and feather tough control panel. Properly stoppered containers are regularly fed through conveyor to the synchronized star wheel pocket. Aluminum caps kept in the Feeder Chute and then moves till the retaining fingers of the chute out-let. During in Ex - ing, container picks up the cap from chute and transfers the container below sealing head for sealing operation. Sealing head comes down and the plunger holds the container perfectly. The sealing rollers now move inside and complete the sealing operation neatly. The sealing container is now transferred on to the conveyor
This Machine is used for packing of Powder products in a wide range of consumer packs. The machine is very much suitable to pack detergent powder, coffee powder, Skimmed Milk Powder, Spices, Flour, Baking Powder, Curry Powder, Besan, Henna, Pharmaceutical Powder, Talcum Powder etc. Highly accurate weight based systems ensures high speed and less change over time. Capability to handle wide range of products and pack sizes. All contact parts are made from SS 304 /316 materials. No container No Fill system ensures no wastage of costly powder material. The simple filler design provides easy clean up, maintenance and rapid changeover.
No container No Label- an electrical sensing device Minimum change over time is required from one size of container or label to another. Suitable for overlap labeling and flag type labelling where the length of label is more than circumference of the container.
A.C.Variable drive for speed control No Ampoule No Filling & Sealing Specially designed machine having 1 / 2 / 4 & 6 head of having filling & sealing mechanism. Machine having In-feed / Out feed tray loading & collection system with filling & sealing mechanism Useful for 1 to 10 ml Ampoules. Output speed 30 / 60 / 120 Ampoules per minute Supply 440 V Ac / 50 HZ.
Vacuum jacketed along with humanizer, ideal for mixing of pharmaceutical creams, ointments, cosmetic creams, herbal creams, ceramics, adhesives, color and pigments, ink, paste, resins, etc. The mixer is available in various capacities from 50 kg. To 1000 kg. Homogenize mixing of dry powders & wet dough of various ingredients of different viscosities, densities, in different proportions. Mixing of solid- solid, liquid-solid, and liquid- liquid is achieved effectively. Vacuum jacketed planetary mixer is used for preparation of ointment, toothpaste, creams, suspensions, etc. All contact parts for pharma are made up of SS 316. Capacities from 10 liters to 600 liters. Planetary motion of beater. Vacuum jacketed mixer has two open beaters moving in planetary motion. Scrapper blades are centrally located. The system is very useful for creams, lotions, gels, shampoos, tooth pastes and such preparations. High shear emulsifier for making creams, suspensions. Easy to operate and maintain. Versatile for semi solid, solid, liquid preparations.
The filled bottles moving on conveyer belt are picked up by star wheel one by one. The star wheel brings the bottle below the Cap delivery the subsequent indexing port. In the mean time the bottle picks up a cap from the delivery chute of cap orientation unit. The synchronized sealing head comes down on the temporarily stationary bottle where tightening operations performed. Simultaneously, afterwards the sealing head moves upward and the sealed bottle is indexed out conveyer belt. The sealed bottle is now ready for further operations. Specially designed machine having different head availability of 1 / 2 / 4 / 6 / 8 &12 head for sealing having “NO Container / No Cap, No Sealing feature”. Useful for Bottle size of 30 to 70 mm Diameter & 52 to 210 mm height having suitable sealing cap sealing capacity from 22 to 46 mm cap Diameter. Output speed is 30 / 60 / 120 BPM. Power Supply 230 V Ac / 50 HZ or 440 V Ac / 50 HZ
Minimum change over time All material contact parts and syringes of SS 316 material No vial - machine stop system Built-in A. C. Vari. Freq. Drive for speed control Compact design with built in turn table High fill accuracy Easy to Operate & Low Maintenance free machine. The output of filling & rubber stoppering machines vary from 60 vials per minute on two head to up to 240 vials per minute on twelve head machine depending on nature of liquids, vial neck size and fill volume. All contact parts coming in contact with liquid are made of SS 316 material.
High Speed Tunnel Bottle Washing Machine is useful for 10 ml to 200 ml Vials & Bottles. Useful for Glass Bottles. Output Speed is 120 to 250 Bottles / minute.
Aquatronix Engineers Supplier and manufacture of pouch packing machine, pouch packing machine for powder, pouch packing machine for spices, pouch packing machine for tea, pouch packing machine for detergents and pouch packing machine for milk powder.
Prism Textile Machinery Private Limited Supplier and manufacturer of machines which includes packaging machines, industrial packaging machines, automatic packaging machines, heavy duty packaging machines and high speed packaging machines.
Metro Star Packaging Exporter and manufacturer of packaging machines, pneumatic packing machine, pouch packaging machine, industrial packaging, hard boiled sugar candy wrapping machine, biscuits wrapping machine and flow wrap machine.
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