Incepted in the year 2006, Balaji Overseas, Mumbai is a counted among the fastest growing organizations engaged in the manufacturing, exporting and supplying of a diverse array of steel pipe fittings that includes stainless steel flanges, stainless steel pipes, forged pipe fittings, butt weld pipe fittings, etc. Our products find application in various sectors such as petrochemical, fertilizers plants, pharmaceutical industries and others. It is owing to the sharp business acumen of our mentor, Mr. Kishan Choudhary, that we have been able to create a distinctive identity for ourselves in the market in a short span of only two years. His optimistic approach and determination towards his work has inspired us all to put in our best efforts and make the organization scale new heights of success.
Backed by our modern manufacturing facilities, we are bale to provide our clients with the most technically advanced products. the meticulous efforts of our team has helped us in satisfying our clients by delivering products that are in accordance with the specifications desired by them. Our quality control engineers maintain records of the inspections and quality tests performed, that act as a source of reference, if requested by our clients. We strictly follow the norms laid in our quality assurance manual and perform several chemical and physical tests at various stages during the manufacturing process. Business Specifics:
Legal Status: Proprietorship Firm
C.S.T.TIN: 27600586759
V.A.T.TIN: 27600586759 V
Client Satisfaction
To serve clientele requisite is our prerogative and we make
no qualms about it; therefore all our policies are client centric. To meet the
demand of our global clientele we have a wide assortment of inventory which is
well maintained to respond to any clientele queries. We understand that standardized products
cannot suffice every clientele requirement; therefore we offer tailor made
solutions as per the requisite of our clients. The entire functioning of our
organization is integrated which assists us in offering impeccable products to
all the relevant sectors within mutually agreed timeframe.
Also, we endeavor to provide complete assistance to our
clients and thus, we do not end our association with our clients, only upto the
sale of our products. But we also extend our help by advising our clients on procuring
the right technical products for right applications.
Quality Assurance
We understand that the quality of a product is of paramount importance in order to achieve the satisfaction of our clients. All our steel pipe fittings such as stainless steel flanges, stainless steel pipes etc. are fabricated under the strict supervision of our quality control engineers, who monitor the entire manufacturing process.
Quality Assurance Manual:
The quality assurance manual is designed to frame the controls and systems that need to be followed while manufacturing pipe fittings viz butt welded socket welded and threaded series. This works as an audit mechanism that will be in operation throughout the manufacturing process, so that end-product is in conformation with the various national and international quality standards, and also are in accordance with the specifications provided by our clients.
Our quality control engineers maintain records of all the inspections and tests carried by inspection engineer who stringently adhere to the quality assurance manual and conduct several chemical and physical tests as per the laid codes and norms. Material Control System:
We purchase all the raw material directly from the mills or from authorized dealers. The entire raw material is checked for optimum quality on visual and dimensional parameters. The raw material is checked with the test certificate provided by the manufacturer to check the quality of each lot as per the applicable codes for obtaining satisfactory chemical report. A batch number is assigned and punched on each lot.
Process Control System:
The raw material might be in the form of pipes, plate, rod, forgings, billets and others. Before cutting the material, a batch number is allotted on every single piece that is cut from the parent material. After forging, each piece is re-stamped in case the batch number is not visible.
Testing:
Mentioned below are some of the parameters on which our quality control engineers check the quality of our range of steel pipe fittings:
Tensile Test: A test to check the tensile strength is performed on a sample or test coupon from fitting or starting material as per the specification as desired by our clients. all the tests are performed in third party approved labs and the physical report of the product is mentioned in the material certificates issued to the clients.
Hardness Test: A sample of each lot or batch is checked for hardness (10% materials from each heat treatment batch). We have an in-house hardness machine that is calibrated periodically by calibration agency. The results obtained are documented and incorporated in certification.
Our Team
Our team is an asset for the organization. It is only
through their experience and expertise that we are able to cater to our global
clientele. We have employed skilled personnel who are driven by the zeal of
performing to the best of their abilities. To extract maximum from their
knowledge and talent, we have streamlined them strategically into different
departments.
Material experts, engineers, quality auditors, marketing
executives and administrative staff are some of the professionals in our
organization. The procurement of the materials is done by our expert agents
having profound knowledge in their field. Our engineers are abreast with the
latest industrial developments which enable us to offer products as per the
recommended norms. The impeccable quality of our products is upheld by our
proficient quality auditors. The entire
approach is integrated and therefore, this synchronized policy assists us in
reaching our goal of benefiting our clients.
Our Team
Our team is an asset for the organization. It is only
through their experience and expertise that we are able to cater to our global
clientele. We have employed skilled personnel who are driven by the zeal of
performing to the best of their abilities. To extract maximum from their
knowledge and talent, we have streamlined them strategically into different
departments.
Material experts, engineers, quality auditors, marketing
executives and administrative staff are some of the professionals in our
organization. The procurement of the materials is done by our expert agents
having profound knowledge in their field. Our engineers are abreast with the
latest industrial developments which enable us to offer products as per the
recommended norms. The impeccable quality of our products is upheld by our
proficient quality auditors. The entire
approach is integrated and therefore, this synchronized policy assists us in
reaching our goal of benefiting our clients.
Manufacturing Facilities & Quality Assurance
Our state of the art manufacturing facilities help us providing our clients with superior quality steel pipe fittings that are fabricated as per the latest technology. Some of the highlighting points of our manufacturing process are:
Heat Treatment:
According to the applicable specifications of a particular product, heat treatment is performed on it. This treatment is done on the basis of each lot defined on the parameters of size type and wall thickness. Also, lest coupon is also treated for heat alongwith the material for each lot / batch. The furnace for heat treatment is fitted with thermocouples and temperature recorder, in order to get a precise record of time temperature graph. To help in further analysis, the thermocouples are periodically calibrated by reputed inspection agency / calibration house. We maintain a complete documented record of time temperature graph for future reference.
Machining and Dimensional Control:
The machining process is carried out as per the requisite dimensional specifications and ample templates and fixtures are maintained to guide the dimensions required. We make use of accurate measuring instruments to check various dimensions during the machining. To check the ID & OD of fittings, GO and NOGO gauges are used. Thereafter, the fittings are debarred. The threaded fittings are checked with the help of thread gauge. To ensure the dimensional stability, all template fixtures and gauges are regularly checked.
Finishing:
In order to remove any surface scale during heat treatment, all filling are thoroughly cleaned. All stainless steel fitting are pickled and passivated and an appropriate concentrate of solution is maintained, followed by coating of fillings with rust preventive for protection against corrosion.
Product Portfolio
We offer a wide spectrum of high quality steel pipe fittings that are fabricated using premium quality raw material such as carbon steel, alloy steel and stainless steel. Available in bulk quantities, our range is highly appreciated by our clients across the globe for their reliable performance and durability. Our array of steel pipe fittings comprises of forged pipe fittings, stainless steel flanges, butt weld pipe fittings, stainless steel pipes, stainless steel tubes, carbon steel pipes, carbon steel pipes tubes, stainless steel sheets, stainless steel coils and industrial raw materials.
Some of the highlighting features of our range are:
Corrosion resistant
Durable
High tensile strength
Impact resistant
Dimensionally accurate
In addition, we provide our clients with the option of getting their products customized as per their specific requirements.
Why Us?
Some of the factors that have helped us become the preferred choice of our clients are:
Quality assured products
Customization
Ability to undertake bulk orders
Timely delivery
Competitive pricing
Transparent business deals
Application Area
The range of steel pipe fittings manufactured by us find application in various public sector as well as private sector industries such as the following:
Oil and gas refinery & petrochemical
Power plants
Fertilizers plants
Chemical & pharmaceutical industries
Quality Policy / Processes
QUALITY ASSURANCE The Quality assurance is of paramount importance in maintaining and satisfying the requirements of all end users Our products are manufactured under strict supervision of Quality Control Engineers at different stages to the code and special requirements of the customers we manufacture our product with latest equipment and advance technology to enhance product quality.