We are supplying spare parts for all types of textile machineries and giving services for all textile machineries. Our range of textile machine spares includes:

• Cone Winders
• Double Winders
• Reeling Doubling Spares Conversion
• Textile Gear Wheels
• Healds
• Reeds
• Heald Frames
• Warper Beams
Beams Flanges

We are exporting and supplying all type of carding machine spares which includes:

• Stationary Flat Tops
• C - Systems
• Combing Segments
• ERM Beaters
• Metallic Wires

Features of Stationary Flat Tops :

• Suitable for all makes and models of cards
• Stationery flat metallic wires are made out of imported alloy steel
• Superior metallurgy leads to maximum tip hardness and better wear resistance
• Minimum components leads to more accuracy, least tolerance and dimensional stability
• Easy fit on any system, cost-effective, maintenance free and replaceable for clip type S. F. Tops
• High Precision wire geometry designed for perfect gauging, no space for trash and improves silver quality

Features of C-System :

• Reduces the fibre hook, neps and imperfections in the web and improves the fibre parallelization.
• It helps easier web transfer from cylinder to differ.
• Flats with 1 mote knife and suction improves carding quality and classmate results with better cloth appearance.
• Individual carrier flat and knife adjustments makes it easier to attain accurate gauge settings.
• Specially designed aluminium suction device, helps to clean suction in the machine.
• Screw type S.F.Tops are easily replaceable.
• Individual gauging points throughout the length will provide more accurate gauge.

We are offering all type of over head traveller clearer spares which includes :-

• Suction Nozzles
• Current Collector
• Worm & Worm Gears
• Carbon Brushes & Holders

We are supplying drawing top rollers that are made out of high quality steel maintaining the required hardness in order to resist bend, breakage, wear and tear. Rollers are tested for a total run out of - 0.02 mm. Superior quality needle bearings are used in the end bushes and also thrust bearings are provided for smooth running to eliminate heat generation.

Bushes designed for non-fluff accumulation. Rollers are mounted with Accotex / Imported Alu-core cots with recommended shore hardness. Mounding process is also undertaken especially for top tollers used in high speed draw frames.


Maintenance for better performance :

• Proper Greasing
• Periodical doffing of Cots
• Inter-Changing of Roller from one line to another in each delivery at a regular interval.

We offer all types of drawing top rollers in all specifications. All our drawing top rollers are available as per customer's specifications.

Advantages :

Effective Cleaning : Its electrostatic fibers attract the loose fibers and fluffs effectively that eliminates the hairiness of the Yarn.

Zero Maintenance : Our Clearer rolls requires no maintenance compared with Wooden rolls in which the outer cloth has to be changed frequently that saves considerable labour cost.

Easy Cleaning : The rollers can be completely cleaned by special cleaning machine with compressed air.


Other Range of Products:

• Top and bottom clearer rolls for ring frames.
• Clearer rolls for ring doublers.
• Bottom clearer rolls for speed frames.
• Clearer rolls for comber  (suitable for Rieter, Cherry Hara, and Toyoda.
• Custom made rolls for specific applications.

We are having more than a decade of experience in the field of trading and marketing of ring travellers, take pride in introducing new high speed spinning ring travellers for the textile industry.

• RMS: Suitable for 1 flange normal /anti wedge /CR profile rings for spinning, synthetics blends and cotton yarn.
• RE1: Suitable for 1 flange anti wedge /CR profile rings for spinning cotton yarn and blends at high speeds.

 
Advantages : 

• Lesser breakage rate
• Reduced hairiness
• Highly durable
• Smooth and balanced running on ring at high speeds

In addition to the above, we have exporting range, Normal Elliptical and Universal Type Travellers in flat, ho, hwo and udr wire sections. All the above travellers are available in polished, indigo (diffusion treated), nickel surface finishes to match the high speed spinning needs of the textile mills.

We are one of the few names to offer world-class VBS bobbin holders that require less maintenance and are easy to operate. Our range of VBS bobbin holders consist of variable brake system that is suitable for wide range ring spinning machine. Brake force in bobbin holder plays a major role in controlling evenness of the yarn. It is also provided with 4 stages of variable brake system to be selected as per the required brake force and one bobbin holder from the running ring spinning machine.

Designed in accordance to international standards, its variable braking system offers flexibility and operational durability. This flexible braking system permits to choose required brake force in bobbin holder which makes it easier to choose roving tension as per the requirements. This system contains spherical self-centering ball bearing that helps in smooth draw out tension which results in less weal in bearing parts in longer duration and also helps in rocking systems.

We, at Balaji Syndicate constantly striving to provide an optimum "Cot" like mahcine cots, textile cots, etc. We are the first to introduce the SSD Cot which is a spinners delight. This is closest to the aluminum press fit cot and is at a fraction of its cost. For clients who require the best, we supply the aluminum press fit cots.


Type of cots :

Plain Cots: The conventional plain cot, which is bonded with an adhesive.

SSD Cots: The SSD cot which apart from requiring no adhesive for mounting, has got a minimum interference fit between the cot and roller. The cot runs stress-free which means improved yarn quality. Unlike some other types of cots, with plastic inserts, this is not affected by higher temperatures.

PVC Core Cots: The PVC core cots is two-layer cot & it does not need adhesive for mounting. The rubber is bonded perfectly on PVC core. The cot runs stress-free which results in better yarn quality.

Alugrip Cots: The aluminium press fit cot (Alugrip Cot) which would be the obvious choice, if cost is not a factor. For this reason, this is traded and exported in sizes suitable for High speed draw frames, speed frames and ring frames.

Multiply Cots: We have invented a product and technology, by which the multiple cots will give almost a uniform shore hardness throughout its life even after repeated buffing. This cot has an additional soft, especially formulated rubber layer, between the synthetic rubber outer layer & the inner SSD or Alugrip Core. It is offered with an outer layer in any shore hardness required by the spinner.

All the above cots can be supplied of the following hardness to meet your requirement or we could formulate one to meet your special requirement. The Cots are engineered to excellent dimensional accuracy, non-stretchability, flexibility and optimum frictional characteristics.

We offer good quality synthetic sandwich spindle tapes at affordable prices. It consists of following three layers.

• Colored Layer : Synthetic polymer meant for better grip to transmit maximum power from the tin roller.
• White Layer : Specialised polymer fabric with natural fibre to absorb the heat in the spindles and also to prevent the speed variation in three spindles when one spindle is stopped for piecing.
• 100% Polyamide Layer : In the middle to avoid elongation and boost up physical properties.

Types of Tapes, we offer

• SS1: For doubling and spinning up to 16000 rpm.
• SS2: For TFO and heavy doubling.
• SS3: For doubling and spinning above 16,000 rpm.
• SS4: For TFO and heavy doubling (advanced).

Salient Features :

• Saves upto 16% in power consumption compared to conventional cotton tapes.
• Very low slip character due to better grip and practically zero elongation.
• Very low variation in spindle speeds even when one spindle is stopped.
• Low CV% in rpm of spindles due to less elongation and high heat resistant.
• Treated with antistatic chemicals which avoids deposition of fibres on tape.
• Perfect skiving to ensure stepless joint which eliminates knock on the spindle.

We offer premium quality yarn carriers. Having an ability to withstand every working conditions, this product requires less maintenance. Featured with high durability, this product is easy to install and also has defect-free finish. Having high-efficiency.


Technical Specifications :

• Eccentricity: Variation in circularity on the diameter of the ring tube is known as eccentricity. Lower the eccentricity in ring tube, higher is its quality and performance. PC ring tube has a eccentricity of upto 0.1 mm.
• WT: The wall thickness in ring tube near spindle button has maximum load. It is to be noted that higher wall thickness with low eccentricity is optimum for high speed ring frames.
• Taper: The normal tube taper are 138.1.40 and 1.64 1:40. Tapes 1 mm diameter difference in 40 mm length.
• Tube Clearance: The clearance between ring tube & spindle is called as tube clearance. We know that lower clearance results in lower eccentricity that further results in high working spindle speed. Tube clearance should be maintained in such a manner that it should withstand the contraction caused by winded yarn tube, for easy removal.
• YRG: A small step groove is provided in the bottom hole of the ring tube, which accommodates the yarn on the spindle and avoids tube Jamming.
• Angle of Pull: The angle of pull depends upon the ring diameter and tube diameter.

Sin A = Ring tube O/Ring O
The higher the angle, more it results in the end breakages.

Empowered with quality management team to supervise the quality of the products, we also supply and export ABS drive pulley. It is suitable for all kinds of spinning and doubling frames, this component is made from aerlonitrile styrene (ABS) material.

15% glass filled is used to withstand high wear & tear at enormous friction and heat-generated synthetic spindle running at higher RPM in machine. Preciously molded to achieve two gram unbalanced mass, which avoids vibration at higher RPM, we use aluminum alloy pressure die-casted adopter and bush is to fix this drive pulley.

S. No	ABS Drive pulley	Outer Diameter (O.D) Inches / mm ± 0.3	Inner Diameter (I.D) mm Tolerance -h7	Width mm
1	Adopter type	9”/228.6	38.1	35
2	Adopter type	10”/254	38.1	35
3	Adopter type	11”/280	38.1	35
4	Bush type	8”/202	38.1,40,45	40
5	Bush type	10”/250	38.1,40,45	32
6	Bush type	11”/280	38.1,40,45	35
7	Bush type	12”/304.8	38.1,40,45	33
8	Bush type	13”/325	38.1,40,45	31
9	LRG5/1, LR6, LR6S	250	45	30

Note : We are also one of the few leading names to offer ABS drive pulley conversion with hollow shaft. The cross rail and pedestals are made up of quality grade cast iron. The hollow shaft joint coupling is made out of EN8 material, with dynamic balance tolerance (1gm).

With an aspiration to go beyond the expectation of our customer in terms of quality, we also offer ABS seperator. Made from ABS – Aerylonitrile Butadiene Styrene, this product is suitable for all kinds of spinning and doubling frames. The high glossy finish polymer is used to avoid friction and state current produced during the yarn ballooning.


Technical Specifications :-

Part Name	Suitable for	Part Name	Suitable for
LR ABS Separator Long (with insert & without insert)	LR G5/1 LR 6	Jeetstex ABS Separator	JS, JS4
LR ABS Separator Small (with insert & without insert)	LR G 5/1 LR 6	Zinser ABS Separator	Zinser Z 321
Textool ABS Separator (with insert)	LRDJ 5 DJ -50	Toyoda ABS Separator	Toyoda
Jeetstex ABS Separator Small	JS, JS1, JS2	Toyoda ABS Separator (with insert)	Toyoda RY 5
Jeetstex ABS Separator Long	JSA, JS1, JS2	KTTM ABS Separator	KTTM RX1