Our Automatic Vials Making Machine (Type R3S) has been designed to eliminate the shortcomings and intricacies previously encountered in the manufacture of necked and screw neck vials from glass tubing. These are manufactured with glass tubing and widely used for various industrial applications.

The characteristics of R3S manufacturing method:

• The full-length cane of glass is not cut into double pieces
• Continuous shaping, without cutting, beginning at one end and finishing at the other are executed
• It is fused off from the cane of tubing and the bottom sealed simultaneously according to the length of vial
• The canes of glass tubing are not rotated on rollers,
• No change in the positions of the Fergusson Cam drive due to indexing

Construction & Operation:

• The machine consists of two sections A and B which operate in synchronism and are erected on a common framework
• The vial necks are formed in section A while, the bottoms on Section B
• Section A is equipped with 12 chucks that are positioned in a circle and passes stepwise around a central axis
• These chucks receive the full-length canes of glass tubing and carry these through the various operating stations that are necessary for forming the neck
• After required preheating, the desired shape of neck or screw neck is formed at the lower end of the cane
• This occurs at two stations, a pre-forming initial position and a final forming position. The cane is moved with the shaped neck downwards until it reaches the position where it drops onto an adjustable stop, which governs the length of the vial
• Subsequently, while being heated, the formed piece of tubing is drawn down of the sealing off station by means of jaws from below, while the bottom is being formed
• This occurs at the tangential point of inter-section between section A and B, so that the chucks pass the vials through the operating stations in section B to permit the bottom to be formed
• The chucks in section A move the canes to a burner which opens the bottom which has been formed during the sealing off process and then through the operating stations for forming the vial neck

Machine Specifications:

• Length: Maximum 80 mm
• Vials: Minimum 20mm
• Output: 800-1300 vials hour, dependent on diameter and shape of neck
• Gas Approx. 5.5 cubic m. /hour at 1100mm. water gauge
• Air: Approx. 30 cubic m. /hour at 1300mm. water gauge
• Oxygen: Approx. 1.5 cubic m. /hour
• Weight: 880 kg. Net. (Machine +5 gear drives +2 motors)

We export an array of Universal Automatic Ampoule Making Machine that is synchronized with cutting glazing & sorting machine that offer good quality cut & glazed ampoules. It is provided with sixteen stations and use compressed air and oxygen as fuel. Further, we also provide P.I.V. Gear Box to change the rotary speed of the machine, according to the size and specifications of the ampoules.

Types of Ampoules:

• Sealed Ampoule
• Cut & Glazed Ampoule
• Open funnel shape Ampoule
• Double Pointed Drinkable Ampoule

General Information:

• Used for manufacturing fully automatic rotary ampoule
• Provided with sixteen stations
• Synchronized with cutting glazing & sorting machine that offer good quality cut & glazed ampoules
• Fuel: mixture of fuel Gas (Indane or similar) compressed air and oxygen
• Precision ampoules are formed from good quality Glass tubes by the application of heat and by operation of various devices for drawing, contriction making, cutting bottoming
• Fitted with P.I.V. Gear Box to change the rotary speed of the machine, according to the size and specifications of the ampoules

Technical Data:

• Chuck boring of 28 mm
• Diameter of Glass tubes of 9.5¿23 mm.
• Size of Ampoules 1 - 25 ml

We have specialized in the sphere of fabricating a wide range of Test Tube Making Machine that is robustly constructed and widely used for the production of test tubes like alcohol test tubes with step feeding magazine and with after cooling facility. The machine can turn out round bottom and flate bottom with thick rim. Further, it is equipped with scoring device that help in adjusting cracking-off points.

Working operations:

• Setting the score mark
• Production the taper
• Drawing point
• Drawing off the point
• Producing the round bottom
• Closing the filled tube with point or round bottom

Specifications:

• Horizontal type machine
• The cut length of the tube are placed on the hopper
• Operations: rim forming both side of the tube, drawing (Partition) and blowing for round bottom
• Each cut length tube produces two-fest tube with a speed of 1000 to 2400 per hour
• The speed depends upon the wall thickness and Diameter of the tube

Our company is also engaged in the sphere of manufacturing and exporting a wide assortment of Tube Cutting Machine that is specially designed to cut lead glass, soda glass and neutral glass. The machine is also used for the production of tubular glass blanks with one or two glazed ends.

We can provide the machines with tube feeder type RLG for feeding the glass tubes into the magazine of the machine from tubing bundle. The total storage capacity of the magazine, installed above the chuck is 8 glass tubes and it can alternatively, be provided with 1 tube feeder RZ with magazine. The Consumption values for gas, air and oxygen is affected with glass tube and the type of gas used.

Specifications:

• This is a vertical type machine
• Full-length tubes are loaded vertically.
• Available with a speed 1800 to 2400 per hour depending upon the wall thickness and diameter of the tube

We offer a wide range of Beaker Making Machine that is capable of producing flate or concave bottom with thick rim and a beak. It is a horizontal type machine where tubes are place one by one horizontally. It is available with a speed of 200 to 240 per hour. The machine is available in various specifications, and can be customized as per the specifications, provided by our clients.

Specifications:

• Horizontal type machine
• The tubes are placed one by one horizontally,
• Systematic operation: first reaming takes place, secondly position take place and finally beak
• Available with a speed of 200 to 240 per hour depending upon the wall thickness and Diameter of the tube

We offer a wide assortment of Dropper or Pipettes Machines that are capable of operating the bulbs of the bulb pipettes from 1 - 25 ml from the stem. The machine is capable of producing bulb neck, beld neck, formed rim, and appreciated for its systematic operation.

Operation:

• Fusion both ends and drawing the pipette
• Automatic cut-off
• The tips of the cut pipettes are fused slightly on the front ends so that no shrink cracks occur during storage and re-heating for further processing.

Specifications:

• This machine is capable to produce bulb neck, beld neck and formed rim
• It is a horizontal type machine
• Speed: 800 to 1200 per hour depending upon the wall thickness and diameter of the tube
• It consist with an hopper where cut tubes are places automatically one by one
• Sequence wise operation that are riming by tooling head, neck forming operation by tooling head and finally the neck bending

Due to our modern infrastructure facility, we have achieved great expertise in manufacturing a comprehensive range of Dental Cartridge Machine that is capable to manufacture plain neck and threaded neck on highly precise & tooling heads. Developed with latest technology, the machine is known for its high speed of 800 to 1200 per hour that depends upon the wall thickness and diameter of the tube.

Features:

• Easy operation
• Robust construction
• Smooth functionality
• Easy to install
• Corrosion and abrasion resistance