Transformer Insulation Components Processing Machine

Our range of Industrial Machines also includes high quality insulating plate press, which has durable finish standards. These user-friendly and sturdy presses are widely used for fabricating multi-layer insulating copper-foil-covered plates in electronic industry. Available at economical prices, along with good performance, they are very popular among clients.

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With our rich expertise and experience, we also offer board sawing which are precision engineered and have excellent finish standards. These are widely used for slitting phenol aldehyde laminated cloth board, insulated cardboard, and plywood with a saw. Based on latest technologies they are fitted with work platform, hold down mechanism and other innovative features.

 

Equipment components:

 

• Saw
• Guide Rail
• Pedestal
• Transmission System
• Dust Collector (Optional)
• Electrical Control Ssystem

 

Processing procedure:

• Sawing
• Hold down (press) board
• Power on and start
• Saw retract
• Saw back to origin
• Saw protrude
• Loose board

 

Specification:

Max. Sawing width	4200mm
Max. Sawing thickness	100mm
Sawing speed	0-10m/min
Fast returning speed	10m/min
Saw rotation speed	3000r/min
Saw diameter	φ450mm
Worktable dimensions	4500×4200mm
Sawing motor power	5.5KW
Saw feeding motor power	2.2KW
Dust collector motor power (optional)	5.5KW
Method of hold down board	pneumatic

Our organization is involved in offering an entire range of Batten Chamfering Machine, which is widely applauded by our clients for its higher efficiency, performance and durability. Further, these dimensionally accurate systems are easy to operate and install. We offer these technically upgraded systems at economical prices.

 

• Usage: It is used to chamfer batten (cardboard) and turn both sides of batten to be arc. The finished products are used for processing block (spacer) with straight. Besides this, the swallow-tail slots are used for transformer’s insulators.
• Equipment components: Worktable, Ailling System, Rollers, Loading Support, Dust Collection Device (Optional) and Electrical Control System.

 

Specifications:

No.	Name	Description
1	Batten (cardboard) width	30-60mm
2	Batten (cardboard) thickness	1.5-8mm
3	Speed of tool spindle	6000r/min
4	Feed speed of batten (cardboard)	3-10m/min (adjustable)
5	Moving distance of tool	30-60mm
6	Milling motor power	1.5kW´2
7	Feeding motor power	0.75kW
8	Power supply	380V, 50Hz

Our organization is involved in offering an entire range of Batben shaping systems that has high strength and sturdy construction. These systems are used to chamfer batten (cardboard) and turn both sides of batten to be arc. We offer these systems at highly competitive prices.

 

• Usage: The finished products are used for processing block (spacer) with straight or swallow-tail slots for transformer’s insulators.
• Equipment components: Worktable, milling system, roller, loading support, dust collection device (optional) and electrical control system.

 

Specifications:

Diameter of tool spindle	φ40mm
Max. Width of feeding batten (cardboard)	120mm
Slit width of batten (cardboard)	5-30mm
Thickness of batten (cardboard)	“T” and trapeze type batten	5-15mm
	Rectangular type batten	5-25mm
Length of batten (cardboard)	600-3500mm
Speed of tool spindle	5000-6000r/min
Feed speed of batten (cardboard)	6-24m/min (stepless adjustment)
Dimensions	4000(L)´1350(W)´1550(H)mm
Motor output power	Front-lower tool spindle motor	3kW
	Elevating motor	0.75kW
	Feeding motor	1.5kW
	Upper horizontal spindle motor	4kW
	Lower horizontal spindle motor	4kW
	Left vertical tool spindle motor	3.0kW
	Right vertical tool spindle motor	3.0kW
	Dust collection motor	5.5kW

We have in offer an excellent range of insulator processing center for wide industrial applications. Systems offered by us, are sourced directly from reliable Chinese vendors and are capable of rendering years of efficient services to our clients. Further, ther are easy to install, require less power and maintenance.

 

Features:

 

• Less maintenance
• Durable finish standards
• Resistant to wear and tear

We take pride in introducing ourselves as one of the renowned suppliers of board turning and milling, which finds immense applications in diverse industrial processes. These reliable and efficient machines are suitable for making End Ring of Large Transformer by the processing of a board.

 

• Usage: It mainly turns and mills internal and external circle as well can realize milling arc, straight and skew slot. It also has drilling function
• Equipment components: Worktable spindle drive system: motor, reducer and braker
• Feeding and processing system: servo motor, slide, linear guide, ball screw, milling spindle and tool carrier
• Electrical control system: electrical cabinet, inverter, PLC control system and touch screen

 

Specifications:

Worktable diameter (end ring diameter)	φ2200mm
Turning diameter of workpiece (Max. Diameter of board)	φ2650mm
Rotating speed of worktable (controlled by frequency conversion)	1-10r/min
Speed of milling spindle (controlled by frequency conversion)	6000r/min
Moving distance of vertical tool carrier	200mm
Moving distance of main beam	500mm
Main motor power	7.5KW
Milling spindle motor power	3.0KW
Horizontal servo motor power	1.5KW
Vertical servo motor power	1.0KW
Dust collector motor power (optional)	5.5KW

We have in offer a wide range of board circular shears, which is highly acknowledged for perfection and reliability. Sourced from reliable vendors, these are resistant to corrosion and have durable finished standards. They are also easy to install and use.

 

Features:

 

• Resistance to corrosion and abrasion
• High tolerance
• High strength
• Sturdy construction
• Longer service life
• Dimensionally accurate

Powered with our rich industrial expertise and experience, we supply an extensive range of board beveling machine, which is used to mill the bevel. It may be noted that Bevel is used for glueing insulating paper cylinder. We only offer high performance machines that need low maintenance cost.

 

• Equipment components: Work platform, hold down mechanism, milling unit head, guide rail, pedestal, transmission system, dust collector (optional) and electrical control system
• Processing procedure: Power on and start board feeding locating via baffle hold down (press) board baffle retracting automatically milling unit head feeding and milling the bevel loosing the hold down device automatically milling unit head return to origin

 

Specifications:

No.	Item	Description
1	Max. Cardboard length (height):	3200mm
2	Cardboard thickness:	1.5-6.0mm
3	Bevelling width:	30-140mm
4	Bevelling width tolerance:	±5%
5	Min. thickness after bevelling:	0.5±0.1mm
6	Disc milling cutter diameter:	φ450mm
7	Adjustable angle of milling cutter:	0-10°
8	Milling cutter rotation speed:	1700r/min
9	Milling cutter feeding speed:	0-5m/min
10	Milling cutter returning speed:	5m/min
11	Worktable dimensions:	3600×2100mm
12	Milling motor power:	3.0KW
13	Milling cutter feeding motor power:	1.5KW
14	Dust collector motor power (optional):	5.5KW
15	Method of hold down board:	pneumatic

We take pride in introducing ourselves as one of the renowned suppliers, importers and exporters of high quality board cylinder cohesion machine. Renowned for their sturdy construction and dimensional accuracy, these are used to make insulating paper cylinders for transformers via hot sticking. Range offered by us has in-built mechanical part (pedestal and beam), hydraulic system, electrical control system and heating system.

 

Processing procedure:

 

• Power on and preheat the upper and lower die. Start the oil pump
• Put the open insulating paper cylinder (which is shaped by cylinder rolling machine, q.v. our cylinder rolling machine) into the middle of upper and lower die
• Glue the overlapping bevel parts (which have been beveled by board beveling machine, q.v. our board beveling machine). Align the two ends of this cylinder and locate it into the middle of upper and lower die
• Operate the hydraulic cylinder and make the upper and lower die close slowly. Press and maintain pressure for 20-30 minutes
• Take out the insulating paper cylinder
• Repeat the above procedure to make the next insulating paper cylinder

 

Specifications:

No.	Item	Description
1	Pressboard thickness	1-8mm
2	Max. Width of overlapping part:	180mm
3	Diameter of insulating paper cylinder	φ700-2600mm
4	Max. Length of insulating paper cylinder	3000mm
5	Heating method	electrical heating
6	Heating (working) temperature	70-90¡æ (adjustable)
7	Heating power	6kW
8	Hydraulic pump motor power r	1.5KW
9	Elevating motor power of paper cylinder supporting frame	0.75KW
10	Hydraulic system pressure	≤10MPa
11	Power supply	380V, 50Hz
12	Dimensions	4700(L)´600(W)´2000(H)mm
13	Weight	3500Kg

Our range of Industrial Machines also includes high quality insulating plate press, which has durable finish standards. These user-friendly and sturdy presses are widely used for fabricating multi-layer insulating copper-foil-covered plates in electronic industry. Available at economical prices, along with good performance, they are very popular among clients.

With our rich expertise and experience, we also offer board sawing which are precision engineered and have excellent finish standards. These are widely used for slitting phenol aldehyde laminated cloth board, insulated cardboard, and plywood with a saw. Based on latest technologies they are fitted with work platform, hold down mechanism and other innovative features.

 

Equipment components:

 

• Saw
• Guide Rail
• Pedestal
• Transmission System
• Dust Collector (Optional)
• Electrical Control Ssystem

 

Processing procedure:

• Sawing
• Hold down (press) board
• Power on and start
• Saw retract
• Saw back to origin
• Saw protrude
• Loose board

 

Specification:

 

Max. Sawing width	4200mm
Max. Sawing thickness	100mm
Sawing speed	0-10m/min
Fast returning speed	10m/min
Saw rotation speed	3000r/min
Saw diameter	φ450mm
Worktable dimensions	4500×4200mm
Sawing motor power	5.5KW
Saw feeding motor power	2.2KW
Dust collector motor power (optional)	5.5KW
Method of hold down board	pneumatic

 

Our organization is involved in offering an entire range of Batten Chamfering Machine, which is widely applauded by our clients for its higher efficiency, performance and durability. Further, these dimensionally accurate systems are easy to operate and install. We offer these technically upgraded systems at economical prices.

 

• Usage: It is used to chamfer batten (cardboard) and turn both sides of batten to be arc. The finished products are used for processing block (spacer) with straight. Besides this, the swallow-tail slots are used for transformer’s insulators.
• Equipment components: Worktable, Ailling System, Rollers, Loading Support, Dust Collection Device (Optional) and Electrical Control System.

 

Specifications:

No.	Name	Description
1	Batten (cardboard) width	30-60mm
2	Batten (cardboard) thickness	1.5-8mm
3	Speed of tool spindle	6000r/min
4	Feed speed of batten (cardboard)	3-10m/min (adjustable)
5	Moving distance of tool	30-60mm
6	Milling motor power	1.5kW´2
7	Feeding motor power	0.75kW
8	Power supply	380V, 50Hz

With an extensive knowledge of the domain, we offer a wide range of block processing machine, which has durable finish standards and are resistant to wear and tear. Sourced from reliable vendors, these machines are easy to instal and use. Further, they need less maintenance.

 

• Usage: It is widely used as a process block with straight or swallow-tail slots and other applications.
• Equipment components: Stand, feeding platform, 1 set of sawing device, 2 sets of milling device, 2 sets of chamfering device, dust collection device (optional) and PLC control system
• Processing procedure: Clamp processing product feed saw the front end mill and chamfer the front end into slot feed and discharge cut off by saw mill and chamfer the other end into slot discharge.

 

Processing product (raw material) dimensions:

 

• Width (height): 25-60mm
• Length: 1000-3200mm
• Thickness: 1.5-10mm
• Overlapping thickness once: 100-400mm

 

Processed block dimensions:

 

• Length: 30-400mm
• Width: 25-60mm
• Thickness: 1.5-10mm

 

Specifications:

Speed of chamfering tool	4500r/min
Speed of grooving tool	7000r/min
Speed of circular saw	4000r/min
Dimensions	6000(L)´3000(W)´1800(H)mm
Power supply	380V, 50Hz
Motor output power	Feeding servo motor	1kW
	Chamfering motor	1.1kW´2
	Grooving motor	1.1kW´2
	Sawing motor	4kW
	Milling drive motor	1.5kW
	Discharging drive servo motor	1.5kW
	Sawing drive motor	0.75kW
	Dust collection motor	5.5kW´2
	Condensed air requirements	0.5Mpa, 90m3/min

Our organization is involved in offering an entire range of Batben shaping systems that has high strength and sturdy construction. These systems are used to chamfer batten (cardboard) and turn both sides of batten to be arc. We offer these systems at highly competitive prices.

 

• Usage: The finished products are used for processing block (spacer) with straight or swallow-tail slots for transformer’s insulators.
• Equipment components: Worktable, milling system, roller, loading support, dust collection device (optional) and electrical control system.

 

Specifications:

Diameter of tool spindle	φ40mm
Max. Width of feeding batten (cardboard)	120mm
Slit width of batten (cardboard)	5-30mm
Thickness of batten (cardboard)	“T” and trapeze type batten	5-15mm
	Rectangular type batten	5-25mm
Length of batten (cardboard)	600-3500mm
Speed of tool spindle	5000-6000r/min
Feed speed of batten (cardboard)	6-24m/min (stepless adjustment)
Dimensions	4000(L)´1350(W)´1550(H)mm
Motor output power	Front-lower tool spindle motor	3kW
	Elevating motor	0.75kW
	Feeding motor	1.5kW
	Upper horizontal spindle motor	4kW
	Lower horizontal spindle motor	4kW
	Left vertical tool spindle motor	3.0kW
	Right vertical tool spindle motor	3.0kW
	Dust collection motor	5.5kW

Our organization is involved in offering an entire range of Batben shaping systems that has high strength and sturdy construction. These systems are used to chamfer batten (cardboard) and turn both sides of batten to be arc. We offer these systems at highly competitive prices.

 

• Usage: The finished products are used for processing block (spacer) with straight or swallow-tail slots for transformer’s insulators.
• Equipment components: Worktable, milling system, roller, loading support, dust collection device (optional) and electrical control system.

 

Specifications:

Diameter of tool spindle	φ40mm
Max. Width of feeding batten (cardboard)	120mm
Slit width of batten (cardboard)	5-30mm
Thickness of batten (cardboard)	“T” and trapeze type batten	5-15mm
	Rectangular type batten	5-25mm
Length of batten (cardboard)	600-3500mm
Speed of tool spindle	5000-6000r/min
Feed speed of batten (cardboard)	6-24m/min (stepless adjustment)
Dimensions	4000(L)´1350(W)´1550(H)mm
Motor output power	Front-lower tool spindle motor	3kW
	Elevating motor	0.75kW
	Feeding motor	1.5kW
	Upper horizontal spindle motor	4kW
	Lower horizontal spindle motor	4kW
	Left vertical tool spindle motor	3.0kW
	Right vertical tool spindle motor	3.0kW
	Dust collection motor	5.5kW

We take pride in introducing ourselves as one of the renowned suppliers of board turning and milling, which finds immense applications in diverse industrial processes. These reliable and efficient machines are suitable for making End Ring of Large Transformer by the processing of a board.

 

• Usage: It mainly turns and mills internal and external circle as well can realize milling arc, straight and skew slot. It also has drilling function
• Equipment components: Worktable spindle drive system: motor, reducer and braker
• Feeding and processing system: servo motor, slide, linear guide, ball screw, milling spindle and tool carrier
• Electrical control system: electrical cabinet, inverter, PLC control system and touch screen

 

Specifications:

Worktable diameter (end ring diameter)	φ2200mm
Turning diameter of workpiece (Max. Diameter of board)	φ2650mm
Rotating speed of worktable (controlled by frequency conversion)	1-10r/min
Speed of milling spindle (controlled by frequency conversion)	6000r/min
Moving distance of vertical tool carrier	200mm
Moving distance of main beam	500mm
Main motor power	7.5KW
Milling spindle motor power	3.0KW
Horizontal servo motor power	1.5KW
Vertical servo motor power	1.0KW
Dust collector motor power (optional)	5.5KW

We have in offer a wide range of board circular shears, which is highly acknowledged for perfection and reliability. Sourced from reliable vendors, these are resistant to corrosion and have durable finished standards. They are also easy to install and use.

 

Features:

 

• Resistance to corrosion and abrasion
• High tolerance
• High strength
• Sturdy construction
• Longer service life
• Dimensionally accurate

Powered with our rich industrial expertise and experience, we supply an extensive range of board beveling machine, which is used to mill the bevel. It may be noted that Bevel is used for glueing insulating paper cylinder. We only offer high performance machines that need low maintenance cost.

 

• Equipment components: Work platform, hold down mechanism, milling unit head, guide rail, pedestal, transmission system, dust collector (optional) and electrical control system
• Processing procedure: Power on and start board feeding locating via baffle hold down (press) board baffle retracting automatically milling unit head feeding and milling the bevel loosing the hold down device automatically milling unit head return to origin

 

Specifications:

No.	Item	Description
1	Max. Cardboard length (height):	3200mm
2	Cardboard thickness:	1.5-6.0mm
3	Bevelling width:	30-140mm
4	Bevelling width tolerance:	±5%
5	Min. thickness after bevelling:	0.5±0.1mm
6	Disc milling cutter diameter:	φ450mm
7	Adjustable angle of milling cutter:	0-10°
8	Milling cutter rotation speed:	1700r/min
9	Milling cutter feeding speed:	0-5m/min
10	Milling cutter returning speed:	5m/min
11	Worktable dimensions:	3600×2100mm
12	Milling motor power:	3.0KW
13	Milling cutter feeding motor power:	1.5KW
14	Dust collector motor power (optional):	5.5KW
15	Method of hold down board:	pneumati

We take pride in introducing ourselves as one of the renowned suppliers, importers and exporters of high quality board cylinder cohesion machine. Renowned for their sturdy construction and dimensional accuracy, these are used to make insulating paper cylinders for transformers via hot sticking. Range offered by us has in-built mechanical part (pedestal and beam), hydraulic system, electrical control system and heating system.

 

Processing procedure:

 

• Power on and preheat the upper and lower die. Start the oil pump
• Put the open insulating paper cylinder (which is shaped by cylinder rolling machine, q.v. our cylinder rolling machine) into the middle of upper and lower die
• Glue the overlapping bevel parts (which have been beveled by board beveling machine, q.v. our board beveling machine). Align the two ends of this cylinder and locate it into the middle of upper and lower die
• Operate the hydraulic cylinder and make the upper and lower die close slowly. Press and maintain pressure for 20-30 minutes
• Take out the insulating paper cylinder
• Repeat the above procedure to make the next insulating paper cylinder

 

Specifications:

No.	Item	Description
1	Pressboard thickness	1-8mm
2	Max. Width of overlapping part:	180mm
3	Diameter of insulating paper cylinder	φ700-2600mm
4	Max. Length of insulating paper cylinder	3000mm
5	Heating method	electrical heating
6	Heating (working) temperature	70-90¡æ (adjustable)
7	Heating power	6kW
8	Hydraulic pump motor power r	1.5KW
9	Elevating motor power of paper cylinder supporting frame	0.75KW
10	Hydraulic system pressure	≤10MPa
11	Power supply	380V, 50Hz
12	Dimensions	4700(L)´600(W)´2000(H)mm
13	Weight	3500Kg

Our range of Industrial Machines also includes high quality insulating plate press, which has durable finish standards. These user-friendly and sturdy presses are widely used for fabricating multi-layer insulating copper-foil-covered plates in electronic industry. Available at economical prices, along with good performance, they are very popular among clients.