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About Us

Established in the year 2006, Belgaum Ferrocast, a private limited company is engaged in manufacturing and supplying gray cast iron components like Inertia Ring,  Rubber Damper, Viscus Damper, Damper Hub, Rubber Damper Hub, Damper Inertia Ring,  C.I Pulleys, Drive Pulleys and Damper Housing. Our company is a result of merger between two companies M/s S. N. Engineering, established in 1997 and M/s. Sai Metals, established in 2000. Both the ISO certified companies are engaged in manufacturing and supplying gray cast iron components in machined & semi-machined conditions.

We are situated in Belgaum, Karnataka the manufacturing hub of auto components. Backed by latest machines and professionals we offer wide range of supreme quality gray iron, ductile iron casting & components. Our gray cast iron components are available in finish and semi finished forms which are used in several industries. Our finished inertia rings, hubs and housings are used as torsional vibration dampers while pump body, covers, and manifolds are used in diesel engines.

Further, we tailor made the products with the use of cutting edge technology and state-of-the-art machines installed in our foundry division. To increase our production competence and meet the ever increasing demands of clients, we are in the process of establishing another fully mechanized foundry with ARPA moulding line, sand plant and electric furnace with capacity around 400 Mt /month to meet the growing demands of our global clients.

Business Specification

Since our inception, our company has grown in size and operation and carved a niche in the competitive industry for providing high quality products. We adhere to various regulations which have made our name synonymous to reliable organization. Our business specification includes:

Registrations-


VAT Act 2003 (SEC – 22)
29540726924
PAN No.
AAWF50980K
TAN No.
BLR06218C
Central Excise No.
AACCB 9465 DXM 001
Company Reg. No.
U27320KA2005PTC035442


Statutory and Regulatory Requirements-

  • Income Tax Act 1961
  • Factories Act 1948
  • Local Sales Tax Act 1957
  • Central Sales Tax Act 1956
  • Rule 11 of Central Excise (No. 2) Rules 2002 & rule of cenvat credit
  • Applicable Labour  Laws

Mission/Vision/Objectives

We have been in the industry for almost a decade and doing excellent in the competitive industry. Our organization is growing with the clear vision to bring improvements in various segments of manufacturing and continuously achieving economic value by optimizing resources through constant innovation, technological advancements. Our objectives include:

Process
Objective
Responsibility
Target
Prod.
Machine Utilization
Prod. I/c
90 %
Continual Improvement In Production Process
Works manager
At least 1 project in quarter
QA
Increase In Supplier Quality Rating (Machining Suppliers)
QA I/c
98%
Increase In Supplier Quality Rating (Casting Suppliers)
QA I/c
85%
Improve In Quality Rating At Customer End
QA I/c
100%
QC
Reduce In-House Rejection
QC I/c
1000 PPM
Reduce In-House Rework
QC I/c
500 PPM
Marketing
Schedule Adherence
Works Manager
100%
Improvement In Customer Satisfaction Index
100%
MR
To Maintain QMS Effectively
MR
Zero NC in Audit
Management
Business Growth
Management
20 Crores

Clientele

Owing to our premium quality iron casting, customized product and timely delivery we are able to increase our client base. Some of our esteemed clients include the following:


  • Hodek Vibration Technologies Pvt. Ltd., Pune
  • Craft & Technik Industries Pvt Ltd., Pune
  • Arni Mech Products, Kolhapur
  • Manish Engineering Works, Pune
  • Coupling Engineering services, Pune
  • Prasad Industries, Pune
  • Qualitech (exporters of valve bodies)
  • Geared Hydropower Pvt. Ltd. (manufacturers of gear pumps)
  • Ace Manufacturing Systems (manufacturers of CNC and VMC machines)
  • Premium Energy Transmission ltd.(gearbox manufacturers)
  • Indo Woosung Pumps Pvt. Ltd (vacuum pumps exporters)
  • CMC Commutators Pvt. Ltd. (commutators manufacturers)
  • Bell Tools (hydraulic manifolds manufacturers)
  • Flow Mech Precision (hydraulic manifold manufacturers)
  • Polyhydron Pvt. Ltd. (manufacturer of hydraulic valves and manifolds)

Team

We have a professional team segregated in to engineers, technicians, quality control analysts, marketing & sales staffs, and administrative staffs. They have profound knowledge in their respective fields. They work diligently and collectively towards achieving growth oriented results for the company. 

The engineers and technicians have in-depth knowledge about the machinery and testing equipment used in the manufacturing unit. Their expertise in the operations of
moulding, forging, casting and other processes enables us to manufacture iron casting & components that are at par with ISO standard.

Our group of sales & marketing personnel has broad market knowledge which supplements us in finding prospective clients for our range of iron castings & components.

Industries We Cater To

Available in different finish and semi finished forms, our wide gamut of casting iron and cast iron components like Automobile Castings, Integrated Rubber Damper Hub, Poly V Groove Inertia Ring, Poly V Groove Damper Hub, Rubber Damper Hub, Rubber Damper Inertia Ring, Viscus Damper Housing and Viscus Damper Inertia Rings finds applications in various industries such as:

  • Engineering
  • Petrochemicals
  • Mechanical
  • Automobiles
  • Chemicals   

Castings Portfolio

We offer cast iron in three different types such as gray iron, ductile iron and Ni-hard iron. Our range of iron casting and components comprises of Automobile Castings, Integrated Rubber Damper Hub, Poly V Groove Inertia Ring, Poly V Groove Damper Hub, Rubber Damper Hub, Rubber Damper Inertia Ring, Viscus Damper Housing and Viscus Damper Inertia Rings. Some of the inherent features of our cast iron include the following:

  • It requires low temperature to be poured than those of steel
  • Liquid iron casting contains more fluid than steel allowing it to acquire  complex & varied shapes
  • Less prone to casting defects than steel
The types of cast iron we manufacture are as following: 

 
Foreign Standards
IS Grades
F.G-150
FG-200
FG-260
FG-300
FG-350
FG-400
Japan JIS G 5501
FC-15
FD-20
FC-25
FC-30
FC-35
-
Germany DIN 1691
GG-15
GG-20
GG-25
GG-30
GG-35
GG-40
U.S.A ASTM A-48
25B
30B
40B
45B
50B
60B
France NF-A32-101
Ft15D
Ft20D
Ft25D
Ft30D
Ft35D
Ft40D
U.K BS-1452
Grade 10
Grade 14
Grade 17
Grade 20
Grade 23
Grade 26
U.S.S.R GOST-1412-54
Sch
15-30
Sch
21-40
Sch
28-48
Sch
32-52
Sch
35-56
Sch
38-60
ISO R-185
GRADE 15
GRADE 20
GRADE25
GRADE 30
GRADE 35
GRADE 40
 




Our Mentor

Under the able guidance and leadership of our mentor, Mr. Sachin Sabnis, we are growing in a steady pace and meeting the varied requirements of esteemed clients. He is a technocrat with expertise in foundry technology. His knowledge & innovative approach towards technological changes in the manufacturing processes has enabled BFPL to achieve remarkable position in foundry technology.

The executive chairman of the company Mr. Niranjan Sant is also a technocrat with experience in engineering & manufacturing field. He has been influential in maintaining cordial relationship with customers while inspiring the manufacturing team to manufacture premium quality castings.

Owing to meticulous efforts of our mentor, we are able to increase the annual turnover of our company manifold from 3.50 Cr in 2002-03 to 16.50 Cr in the 2006-07 within a gap of mere five years. 

Process We Use For Casting

We employ several processes for manufacturing supreme quality Cast Iron and Cast Iron Components like Inertia Ring,  Rubber Damper, Viscus Damper, Damper Hub, Rubber Damper Hub, Damper Inertia Ring,  C.I Pulleys, Drive Pulleys and Damper Housing. With the help of cutting edge technology, we are able to effectively undertake the casting procedures and meet the requirements of clients. Some of the processes we utilize are as following:

  • Pattern making: We have in-house pattern shop where minor repairs & modifications of molds are done. The patterns we use are made of wood or composite material or aluminum and are used for preparation of sand mold.
  • Pouring: At this stage the mold is filled using network of runner troughs. The runner troughs are designed to achieve the requirements of each casting. We maintain the temperature to ensure proper pouring process.
  • Moulding: We use jolt squeeze machines to carry out floor moulding, and loose moulding processes. Moulds are generally made of green sand, or of self-hardening, air-setting moulding sand, silicate, no bake and also shell. The moulding is done in fix boxes as well as in loose flask type.
  • Melting: For melting we use cupola machines with varying capacities which are fitted with scrubbers for environment friendly operations.
  • Shakeout/cleaning:  The casting is lifted out of its molds after the solidification & cooling process is over. This is followed by another molding cycle where the casting is freed from its risers, shot blasted and cleaned for shipping.
  • After the cleaning the casting is ready to undergo other operations such as thermal treatment, machining or painting whenever necessary. Thermal treatment is essential for stress relieving and changing the mechanical properties of the casting. Painting of the castings is essential for the surface protection of the castings.

To,Belgaum Ferrocast India Private Limited
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