Bhagwandas Magnet

We offer Double Drum type Magnetic Separators that ensure almost 99% separations of tramp iron and other contaminants. Since the material passes through the magnet twice in the double drum, the magnetic separators ensure highest level of purity of the material. These machines are available in totally enclosed design to avoid dusting and pollution and are fixed with isotropic permanent magnets. Our products are used to separate contaminants from minerals, chemicals, refractory and many other products. These ensure automatic separation of ferrous material are acknowledged for their sturdy construction.

Size Range: Drum diameters of 300 mm. 400 mm, 450 mm, 500 mm, 600 mm, 800 mm with drum width varying from 300 mm to 1500 mm.

Material used for construction: These are available with two different kinds of magnets, which are:

Ferrite Magnet: Useful for separation of free and larger iron particles. These ceramic magnets have an intensity of average magnetic intensity of 1500-2000 Gauss.

Rare Earth Magnet: These high intensity magnets can effectively remove contamination with low magnetic properties and fine iron particles. The average magnetic intensity on the drum surface is 3500 - 5500 Gauss.

We offer Head Pulley Magnets that are conveyed by a belt and are used for continuous self cleaning on products. When the product comes in contact with the magnetic field, the metal contaminants get attracted and held tightly to the belt surface. As the belts gets conveyed to the magnetic pulley, the contaminants remain attached to the surface until it gets safely discarded from the cleaned product. The pulley is also fitted with a diverter that directs the metal contaminants away from the product. Our products are manufactured with the use of 304 stainless steel and are available with bored and keyed hubs. Their welded and sturdy construction coupled with polarity options make them popular across various industries. Some of the highlighting features of our products are:

• Available with or without shaft
• Lagged and crowned face
• Taper lock hubs
• Stainless steel shafts
• Permanent ceramic magnet material
• Keyed shafts Axial or radial pole magnetic circuit
• High energy rare earth magnet material

Manufactured with the use of indigenous technology, we offer High Intensity Magnetic Roll Separators or High Gradient, Permanent Magnetic Roller Separators. These machines are manufactured with the use of high energy rare earth Neodymium permanent magnetic roll assembly. Our products are extensively used in various industrial minerals applications owing to their ability to their ability to remove even weak magnetic contaminants. Some other remarkable features of our products are:

• Can remove very fine iron particles
• Suitable for offline / batch wise production system
• Available in various magnetic strength

Process Application:

• Andalusite and pyrophyllite beneficiation
• Beach sands beneficiation
• Bauxite cleaning
• Ceramic raw materials cleaning
• Chromite recovery
• Copper-nickel ore pre-concentration
• Diamond beneficiation
• Diatomaceous earth cleaning
• Glass sand beneficiation
• Feldspar cleaning
• Flint clay beneficiation
• High-purity quartz cleaning
• Yemenite recovery
• Iron and manganese ore beneficiation
• Kainite cleaning
• Limestone and dolomite cleaning
• Magnesite beneficiation
• Metal recovery from waste
• Quartz silica
• Refractory raw material cleaning
• Wollastone beneficiation
• Zircon cleaning

Our clients can avail compact designed High Power Hand Magnets that use high-energy permanent magnets. These are available with handles and are easy to use. Our products are used for lifting, handling and pulling up steel pieces and raw material. These hand held magnets do not require power and hence are cost effective in nature. Apart from the standard dimensions, our clients can also avail customized solutions to cater to their needs.

Our clients can avail Hopper Magnets that are used to protect plastic extrudes & molding machines from iron contamination from nuts, nails and iron bits. These ensure smooth and hassle-free operation of the machines. Depending on the size and shapes of hoppers, our clients can select these Hopper Magnets in four standard sizes both in round and square shapes. To prevent any iron material from entering the machines, these components are provided with a high power magnetic rod. Our products find application in plastic, rice mill, flour mills, gum industries, dyes & chemical industries. Some other features are listed below:

• High corocivity with modern anisotropic permanent magnets like ferrite / rare earth magnet
• Sturdy construction with M.S. or S.S. 304/316 construction

We offer Hump Magnets that can be affixed in spouting lines or on the processing machines. Owing to their hump shape, the product flow can be easily directed into the magnetic field. We manufacture our products by incorporating permanent magnets in conjunction with stainless steel. Our products can filter contaminants from free-flowing material in enclosed flow lines and large pieces of tramp iron. These can also be used to extract ferrous fragments from gravity-flow material before they reach storage bins or processing equipment.

We offer Lifting Magnets or J566-LM/WC that are used to separate iron contamination from foundry scrap sand & plastic granules. These are manufactured with the high coercive permanent magnets. Our products are acknowledged by clients in foundry, plastic industry and by scrap dealers. The iron from scrap or any other material is collected by non magnetic stainless steel bumping plate. The dimension of the standard size is 140mm (W) X 170 mm (L) X 25 mm (H) height.

We are engaged in offering Magnetic Drums that have higher strength as compared to electromagnetic drums. These products are manufactured using permanent magnets that ensure durability and reliability. The power of the magnetic field does not reduce with regular usage. Depending on the diameter and length of the drum, the volume of material which can be handled by permanent magnetic drums may vary.

Standard sizes: Diameters of 300 mm. 400 mm, 450 mm, 500 mm, 600 mm, and 800 mm with drum width ranging from 300 mm to 1500 mm. Our clients can also avail customized solutions to suit their specific requirements.

Material of construction: Magnetic separators are manufactured with the use of following kinds of material:

Ferrite Magnet: With the use of ceramic magnet, magnetic separators can separate free and large iron particles. The average magnetic intensity on the magnetic drum surface is 1500-2000 Gauss.

Rare Earth Magnet: These are effective for fine iron particles and in removing magnetic contamination with low magnetic properties. The average magnetic intensity on the drum surface is 3500 - 5500 Gauss.

Our products are used for removing iron in continuous process line dry, granular and free flowing material and find application in the following industries:

• Refractory
• Food industry
• Chemical industry
• Plastic industry
• Glass industry

Capitalizing on our advanced technology, we offer Magnetic Drum Separators that are used to separate tramp iron from non magnetic material processed in bulk quantity. These products are used to effectively remove iron contamination, maintain purity of end products and recover metals of commercial value. Our products can protect processing plants & machinery and are used to extract contaminants from the following:

• Minerals
• Chemicals
• Food
• Flour
• Plastics
• Grains
• Sand
• Cement
• Fertilizers
• Abrasives
• Glass
• Slag
• Ores
• Rock
• Refractory

Size Range: Diameters of 300 mm. 400 mm, 450 mm, 500 mm, 600 mm, 800 mm with drum width ranging from 300 mm to 1500 mm. Greater volume of material which can be handled if the diameter and width of the drums are large. Our clients can avail customized sizes to suit their specific requirements.

Material used for construction: These are available with two different kinds of magnets, which are:

Ferrite Magnet: These ceramic magnets are useful for separating free and larger iron particles. The average magnetic intensity on the magnetic drum surface is 1500-2000 Gauss.

Rare Earth Magnet: The high intensity rare earth Nd-Fe-B (Neodymium- Iron- Boron) magnets are used to remove fine iron particles and magnetic contamination with low magnetic properties. The average magnetic intensity on the drum surface is 3500 - 5500 Gauss.

For the easy collection of scraps from the shop floor, foundries & machine shop, our clients can avail Magnetic Floor Sweepers. Our products are available with foot levers to remove the scraps and wheels for faster movement. The handles can be availed in three different sizes to cater to the specific needs of our clients.

Fitted with a drive system and housing with feeding hopper, the magnetic inline separator is a self-cleaning magnetic separator. These products find usage in continuous process line where magnetic particles are separated and collected continuously in collecting chute. The non-contaminated material can be passed through the separator for further processing. Our system consists of an internal stationary magnet and outside S.S.316 |shell that is driven at constant speed. Some other remarkable features of our products are:

• Low maintenance & high separation efficiency
• Can be easily installed on the production line
• Effectively improves product quality

Magnetic Strength:

• Low strength : 2000 to 3000 Gauss
• High strength : 1000 to 11000 Gauss
• Medium strength : 4000 to 6000 Gauss

Application Areas:

• Tea industries
• Food industries
• Cattle feed plants
• Flour mills
• Mineral extraction process
• Rice mills
• Refractory

To prevent damage to the plants and machines caused by bolts, nuts or bits of wire and nails, our clients can avail Magnetic Plates. These are used to remove tramp iron or other contaminants from free flowing materials. Available in different strengths and sizes, these products are used for chutes ducts, spouts or on conveyor belts, screens and feed trays. Our products can effectively remove iron contaminants from plastic, paper, pulp, food, fertilizer, oil seeds and grains to prevent damage to the processing machinery.

Some salient features:

• High coercive modern anisotropic permanent magnet like ferrite / rare earth magnet
• Rugged construction with M.S or S.S 304/316

With the incorporation of permanent magnets coupled with steel parts, we offer these Permanent Lifting Magnets or "self contained" devices. By mechanically turning the permanent lifting magnet on or off, the magnets can provide power for an indefinite period of time. The absence of requirement of any power source, these devices can be used virtually anywhere as per the needs of our clients. Our products are extensively used as hoisting devices in factories, docks, warehouses and in the transportation industries. Our products are used moving iron blocks, cylindrical sections and other metal material for the following reasons :

• Convenient and economical method for connecting loads during lifting & handling operations
• Light and easy to use
• Complete with top shackle and 'V slot on base

We offer Permanent Magnetic Chucks that are acknowledged for their effectiveness and ease of use. As these products do not require electrical supply, these are inexpensive and do not need installation charges or running costs. We make use of magnets of high quality to manufacture our products. The structure is designed with innovation by connecting all the like poles together to ensure effective hold on the material and on the partial load. We ensure that the poles are carefully placed to cover the widest range of workpieces on the upper plate. Based on the solid assembly of components, the magnetic chuck is sturdily constructed. To provide greater strength and rigidity to the top plate, it is made of solid mild steel. Our products are available in the following variants:

• In-built on/off handles for rectangular magnetic chucks
• Spare handle to magnetize or de-magnetize the circular chucks
• Available in both standard poles and close poles spacing

Manufactured with the use of high coercive magnetic material and fabricated in stainless steel, these Power Magnets are appreciated for their quality and reliability. To offer a proper fixing position, a hole is provided in the flat side which can also be used with a handle for ease of operation. Our products can effectively remove iron from non ferrous turning and arrest the tramp iron before it goes into the machine and damages it. These magnets find application in ceramic industry and cattle feed pellet making machines to name a few.

We are engaged in offering Self Cleaning Over Band Magnets that are specifically designed for suspension over a horizontal or incline conveyor or over the head pulley. These separators have a deep permanent magnetic field, that extract tramp ferrous metal from the conveyor. The tramp gets removed by the heavy duty rubber belt and is deposited into a skip or collection bin at the side of the conveyor. Our products are extensively used in the quarrying and recycling industries where there are high levels of contamination and non stop conveyor processing requires a self cleaning magnet. The strong magnetic filed enables it to pick up even a 100mm nail from 280mm. Some other striking features of our products are:

• Do not require power
• Easy to install
• Offer guaranteed and maintenance free operation
• Manufactured to suit conveyor width
• Typical weight of 600mm wide conveyor is 375 kg
• Available with electric or hydraulic drives

We are engaged in offering Suspension Magnets that provide powerful performance owing to their deep magnetic field. These are used in universal recycling, quarrying and processing applications. Our products also fulfill the requirement of removal of occasional tramp iron from conveyors vibratory feeder or gravity chute. The products are also used to protect the machinery and clean it. During usage, the suspension magnet is suspended over the material being conveyed, which extracts the ferrous material. Our products are used for removal iron from stone, coal, slag, gypsum, ores, fertilizers, and similar materials where contamination by tramp iron is occasional. The standard operating height ranges from 100mm to 300mm. Some other features of our products are:

• Sturdy construction
• Do not require power
• Easy to install
• Can be customized as per requirement

Our clients can avail Trolly Mounted Suspension Magnets that can be easily fitted in existing pipe line or outlet of various equipments like pulverizes, blenders and classifier or any other outlet location. The ferrous metal removal unit consists of permanent magnetic grids mounted one above the other. Our clients can also avail system with multiple grids to suit their needs. The drawer is fitted with flanges at the outlet and the grids can be easily removed for cleaning. Our products and the drawer magnets are designed with hard ferrite ceramic magnets or high intensity rare earth magnet, that is fitted in a sturdy steel housing. We also offer models with stainless steel grids and housing if required.

Our wide range of Wet Drum Magnetic Separator NTS is available in standard and customized specifications. These separators are extensively used for the removal of very fine magnetizable components from low concentration and low-viscosity liquids. The wet drum separator NTS is intended for utilization for the treatment of concentrates distilled from the high gradient magnetic filter HGF and in the metal processing industry.

General working principle of the wet drum magnetic separator NTS is mentioned as below:

• Liquid introduced in the semicircular separating chamber flows beneath a stainless steel drum to which the magnetizable particles get attracted
• Cylinder positioned within the drum consisting of permanent magnetic discs creates a strong, high-gradient magnetic field
• Rotation of the drum lifts out the filter cake from the slurry and the magnetic field
• As is the need with all magnetic separators, the special permanent magnets of the separators generate particularly high field gradients necessary for successful separation process
• Wet drum separators are primarily used for recovering magnetic / ferrous silicon in dense media plants and iron ores
• Separators help remove contaminants from the product stream, increase product purity and plant productivity
• Wet drum separators use powerful rare earth magnets for applications where the product purity is essential and further removal of fine and weak contaminants from the dense material

Some of the appreciable features of the Wet Drum Magnetic Separator NTS as as mentioned below:

• High magnetic recovery and discharge
• The feed slurry recover the magnetic
• Useful for single or multiple drum applications
• Recover magnetic solids in as clean a magnetic concentrate as possible
• Elimination of coil burn-outs with the help permanent magnet assembly
• Bolting of magnet / pole elements to a mild steel shaft
• Use of thick stainless steel for long service life of the drum
• Availability in different configuration like single drum, double drum and multiple drum
• Arrangement of two separators back to back in double drum with a common feedback

Our magnetizable separators are applicable in industries such as:

• Glass
• Chemical
• Plastic
• Mining
• Food
• Pharmaceuticals
• Foundry

Wet drum separator has following advantages for the buyers :

• Provides minimum wear on the cylinder
• Return to the feed point automatically
• High magnetic solid discharge
• Easy handling of heavy magnetic load
• Wide industrial usage