Technoplus Services

Typical applications include:- Chlorine, Ammonia, Thermic fluids like, Dowtherm, Santotherm-66, Therminol, Pesticides, Fatty Acid, Phosgene, Heavy Water, Nuclear Waste, Steam etc. are just a fraction of the many possible uses. They have also been used in URANIUM ENRICHMENT and in the development of new types of Nuclear Reactors and in improving the effectiveness of Radioactive Waste disposal techniques. "Zero-Stem" leakage design eliminates product losses, hazards to humans and the environment and costly downtime ordinarily required for packing maintenance

Comparison Between Bellow Seal & Traditional Valves

	BELLOW SEAL VALVES	PISTON VALVES	CONVENTIONAL VALVES
Primary stem seal	Metallic Bellow	Piston ring	Gland Packing
Secondary stem seal	Gland Packing	None	None
Stem Leakage	Not Possible since MetallicBellows are designed to last several thousand cycles	Occurs as soon as the rings (which are made of gasket mtl)wear out.	Very common. Due to friction between stem occurs withina few cycles no matter which make valve or qualityof gland packing.
Packing Replacement	Not applicable	Rings need to be changed frequently	Packing needs to be replaced very often
Replacement Cost	Not applicable	Very high	High
Media Loss	Zero Loss. As the isolationis by metallic bellows ,leakage (in ppm) is not possible.	Large in case of leaks	Considerable amount through gland leakages. Normally large amount when leakage remains unattended.
Equipment Downtime	Nil	Very high for replacing rings	Very high for replacing gland packing
Maintenance Cost	Nil	High as rings need to be changed at least once in six months	Very High.Gland packing needs to be replaced / repacked often.This cost along with equipment down time, man hoursspent etc. is very high.
Valve Life	High- in years	Low	Very Low - in months. Due to leakage through gland, certainparts erode, making the valve irreparable after some months.
Safety	Can be used safely for almostany media	Can be used for limited medialike steam, hot water	Highly unsafe when the media is hazardous/poisonous
Cost	Comparatively higher initiallybut lowest total cost ofownership	High compared to the benefitsviz a viz problems	Initially low but very high after some years if cost of packing,down time, man-hours spent, number of valves replaced etc.are taken in to account.

We can offer new generation solution for boiler and heater controls for better efficiency, reliability and data management. If you are looking to upgrade your boiler to PLC, please check with us. We shall offer better control and solution. We have expertise in oil, gas, solid fuel and FBC boilers and heaters, heat recovery boilers, air heaters etc.

Consult with us (tele / e consultation also available) before you invest on your boilers / heaters / COGEN plant / Heat recovery system. As a professional consultant with expertise in this field we understand your requirement and suggest you suitable products with carefully chosen accesssories and instruements.We help you in purchasing it at best price and terms.We can help you in getting your project applied for CDM.Heating systems for a process industry should be chosen carefully to optimize the plant efficiency. There is lot of choice for heating source viz. boiler, thermic fluid heaters, hot water system, air heater. Again plenty of option based on fuel to be used, combustion type, size of the heater, control and automation, pollution criteria, heat demand and usage pattern of the utilities. This requires proper understanding of the process and the heater.

TPS,TECHNOPLUS helps customer in this crucial area of selections and sizing the right product with the vast experience we have in this field. We will give the specification and sourcing assistance to suit your process requirement for the heater and its accessories. This leaves you with only the commercial decision and you may not have to invest in expensive man hours of your executives for technical scrutiny.

Installation / Project Support
Having assisted you in sourcing, we also help you in designing layout, installation, commissioning the heaters. We will coordinate with your vendors and ensure that the project is on time without compromising the quality. This will again save your executives’ man hours, which otherwise can be used in your specialized field.

Operation and Maintenance
We will operate and maintain the heaters for the best results on your behalf or train your team for it with a clearly worked out monitoring parameters and schedules.

We focus on specialised service for boiler and heater. If you have combustion, design, output, efficiency, reliability or safety related problems, we would like to take up the challenge and sort it out. We can assist you in matching your boiler / heater with your plant requirement by completely understanding your requirement, thus improving efficiency and reliability.

We conduct service audit to give you an unbiased report on your operation and maintenance and AMC. This will help in improving the quality and reduce spares consumption and break downs.

With our proven knowledge and skill, experience and exposure in the process heat field, we provide technical training to people at various level in industry on boilers, heaters, burners,COGEN, instrumentation, heat recovery and condensate management. Our training caters to fresh recruitment, imparting knowledge to skilled workers, supervisors and managers on process improvement, efficient operation, data acquisition etc.

 We can assist in conducting technical interview and identifying suitable personnel for process industry and maintenance of hotels, hospitals, multiplex and malls.

MOD 30 is most popular controller. New version of MOD 30 with pre-programmed application oriented controller is DrumPAK. For your MOD 30 requirement also get in touch with us. We are distributors of Micromod Automation USA, erstwhile ABB Taylor. We also support MOD 30 Taylor, Fischer & Porter, Bailey SLC-CLC 
Drum Pak helps in preventing unplanned boiler shutdowns due to drum level and feed water pressure. It increases safety for personnel as well as for equipment. It is basically preconfigured single, two or three element control strategies. It is an optional level instrumentation with application-specific installation and operations documentation. DrumPAK ensures water  level is maintained in close tolerance, thus ensuring quality of steam apart from saving the boiler. On the  panel, level, steam flow rate and steam flow totaliser are displayed for easy understanding. Output may be connected  to DCS. Suitable for all types of boilers.

Product Code:

MOD30

We have Bureau Of Energy Efficiency, Ministry of Power (India) certified Energy Auditors in our team to conduct energy audit. The optimization and management of energy in every country and industries have emerged as the most important variable to ensure sustainable growth. We were founded on the principles that energy needs to be conserved and optimized and has deployed efforts, over several years, to ensure that customer organizations, implement processes that ensure the effective utilization of energy within a safe, healthy, eco-friendly environment.

We provide consulting and expert advisory services to audit energy utilization and offer solutions for maximizing scare resources with the alternative options to fulfill requirements. These services help to establish long term reliability at our customer units and also mitigate the risks of industrial hazards within their operations.

FEM consists of 3 types of portable microprocessor-based fuel efficiency monitors. They are as cited below: FEM-1 measures %O2 and C. FEM-2 measures O2, °C and CO. FEM-5 measures O2°C, CO, SO2, NO & NO2. The microprocessor calculates values of percentage combustion efficiency i.e. net & gross, percentage carbon dioxide and percentage excess air for types of fuel. The microprocessor and architecture ensures the simplicity in use, trouble-free performances, cost-effectiveness and reliability.

The analysis data is displayed on a 16 x 2 LC alphanumeric display. Series FEM incorporates microprocessor key controls that are fully menu driven. Stored data can be viewed or downloaded to a computer or can also be printed out by an external printer. A built-in pump draws flue gas through the probe. The instrument works on an in-built rechargeable battery and recharged on 220 VAC mains supply.

With our expertise in boiler and heater consultation, training and energy management business, we now offer O&M for boilers, heaters and process industries. You can be assured of  reliable, energy efficient, safe O&M services from us.

We  offer Micromod TrimPAK for boilers and heaters. Excess air in the combustion leads to wastage of fuel. O2 is measured online and the signal is fed to TrimPAK. Boiler pressure is also fed to the TrimPAK. TrimPAK gives output to  blower and oil regulator in stepless mode for steady pressure  maintenace along with excess air control. This can also be used for solid fuel fired boilers and fluidised  bed boilers. ID, FD, Secondary fans, fuel feeders are controlled by combustion controller  through VFD / electro pneumatic actuated  dampers. TrimPAK offers excellent payback.

 

Product Code:

Micromod

Our pumps have extended shaft cooling and mechanical seal. Hence no water cooling circuit is required. This saves water pump electrical consumption, treated water and related maintenance. Mechanical seal ensures that no oil dripping saving cost and environment. Pump is attractively priced to encourage usage by customers to save energy and environment.

Product Code:

POMPETRAVAINI

Installing VFD for ID fan, FD fan and Blowers helps in saving electrical energy. In a typical boiler application, fans are provided with butterfly or multi-vane dampers, which is not adequate in precise combustion air control and electrical energy saving. Replacing it with drive helps in optimising the combustion air, thus reducing excess air level, helps in fuel saving apart from the electrical energy saved.

We can provide tailor made Micromod USA controllers along with drive for combustion control and pressure control. We do not advise VFD for boiler feed water pumps and heater circulating pump, as they reduce the pressure, which is not desirable. Combustion tuning is critical with drives and with our proven expertise, we shall offer the best solution.