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Pharmaceutical, Cosmetic & Bio Products Machines
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We are engaged in manufacturing and supplying a wide range of pharmaceutical machinery, vibro sifter, industrial blenders, cosmetic machines, ointment cream plant, liquid oral plant, multi column distillation plant, pure steam generator, dry heat sterilizer, magnetic mixer, cleaning system, aerosol inhealer vessel, mechanical sifter, pharmaceutical vibro sifter, cosmetic vibro sifter, solids vibro sifter, liquid vibro sifter, industrial vibro sifter, chemical blenders, industrial chemical blenders, color blenders, mineral blenders etc that are fabricated by using qualitative raw material as per the client's requirements. Our range includes the following:
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| | | Ointment Cream Plant We offer a wide range of ointment cream plant that is manufactured by using high-grade raw material and are used to prepare lotions, creams, gels, sterile and non-stick ointments. These pharmaceutical machines and cosmetic machinery and plants are also suitable for making cosmetics such as body care and cleaning, lotions, creams and gels. Besides this they are also used in making liquid soaps hair dyes, poaastes and allied products as per 5the clients requirements.
APPLICATION Areas:In Pharmaceuticals : To prepare
- Lotions
- Creams
- Gels
- Sterile & Non Sterile Ointments.
In Cosmetics :
- Body Care and Cleaning – Lotions / Creams / Gels
- Skin Protection Products – Sun Creams and Lotions / Sun Gel After Sun Products. Liquid Soap.Hand Washing Paste
- Hair Care Products - Shampoos Conditioners, Intensive Hair Treatments, Hair Dyes and Colorings
- Other Cosmetics - Tooth Paste Deodorant stick paste Mascara Shaving Creams Bath Additives, Foot care Products & Many more
CAPACITY : - 25 to 3000 Kgs. TECHNICAL SPECIFICATION :
- Semi Contra design agitator with blades having holes to cut the mass.
- Jacket have heating & cooling with temperature controller.
- Separate vessel for wax melting & water heating.
- Process piping are highly Electro polished and joints are DIN / TC standard for easy opening & re-fixing.
Hydraulic Power Pack with cylinder to lift complete agitator assembly with top lid for product recovery / Easy to cleaning / Change over of batch & for maintenance. VFD for Anchor agitators to vary the RPM as per product / Recipe.Cleaning validation by SWEB testing match international standard less than 10 PPM OR by CIP system with online conductivity.Imported gear box with synthetic oil (Zero noise level). Load Cell for accurate weighing of final products.Watering vacuum pumps to create vacuum in Mfg. vessel and transfer other ingredients Molten wax / Hot water in Mfg. Vessel. Vacuum system save timing to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline. To remove Air enter peal from the product.No Air contamination./ Human contamination. OPERATION : By Manual Control OR By auto Control (Optional) Manual Control – Have temperature indicator /Timer / Push Button for operate the complete plant. Auto Control – PLC based with Touch screen and password level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc. RECIPE SYSTEM : To stored processed parameter to give high batch to batch consistency.MMI (Touch Screen) for visualization of machines of specific process condition and data. PLC Indicates :
- Visualization of Machine process condition & data.
- Alarm Signal
- Fault Message
- Various measure values as a function of time.
- Quality assurance through batch & shift report.
Features : -
- Vessel design as per ASME guideline and tailor made design as per user’s requirements.
- Vessels are vacuum withstand to transfer product from one vessel to another vessel. (No chance of contamination)
Homogeniser : -Mounted from bottom of the vessel in vertical and inclined position to homogenize the product & emulsify the oil & water minimal time with recirculating and same will be discharge to holding vessel. Anchor Stirrer : -Low speed speci
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| Liquid Oral Plant Liquid oral plants manufactured by us are designed according to GMP demand and are widely used in different industries. They have a great capacity of 1000 to 20000 ltrs and contains sugar dissolving vessel, manufacturing vessel, holding vessel, online sugar syrup pre filter, vacuum system for transfer of sugar & sugar syrup, zero holdup filtration unit and online homogeniser.
APPLICATION :Liquid – Oral Manufacturing Plant is designed as per present cGMP requirements to manufacture Oral Liquid/ Suspension etc. CAPACITY : 1000 to 20000 Ltrs.
PLANTS CONSISTS OF : -
- Sugar Dissolving Vessel.
- Manufacturing Vessel.
- Holding Vessel.
- Online Sugar Syrup Pre Filter
- Vacuum System for Transfer of Sugar & Sugar Syrup
- Zero Holdup Filtration Unit.
- Inline Homogeniser.
- Inter connecting vessel / Sugar Suction Pipeline
TECHNICAL SPECIFICATION :
- Complete vessel design as per ASME guideline.
- Vessel design & fittings are designed for CIP Sanitizable.
- Bottom entry propeller agitators with specially designed cartridge mechanical seal.
- Complete closed type.
FEATURES :
- Sugar Syrup and Manufacturing vessels are designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel.
- Sugar granules transferred by vacuum system from dispensing room with highly Electro polished pipeline.
- NO Vibration of shaft.
- NO coupling in the drive assembly.
- Leading to lower maintenance cost.
- Final Product transfer through Zero hold up filter press in to storage vessel.
- Storage vessel is also a closed type vessel having stirrer for suspension.
- ON Line Homogeniser for Suspension products.
ADVANTAGES :
- Designed in accordance with cGMP requirements.
- The plant is designed to be operated by one operator and helper.
- Saving on precious man power costs.
- No Human Touch any where up to Filling Machine hopper.
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| | | Multi Column Distillation Plant We offer a range of multi column distillation plants that are manufactured from high-grade raw material and have a capacity of 50 to 2500 ltrs. APPLICATION : To generate WFI water for injection / Large volume of Parenteral. CAPACITY : -50 to 2500 Ltrs. TECHNICAL SPECIFICATION :
Distillate -
- IP/BP/USP specifications compliance.
- Distillate Temperature 95ºC
- Conductivity : Less than 0.5µ Siemens/cm.
- Endotoxing – Less than 0.25 Eu./ml.
- TOC – 100 PPB.
FEED WATER :
- Purified water with max. conductivity of 0.5 micromhos/cm. should be used.
- Pressure should be 1 kg/cm² higher than the in feed steam pressure.
- Temperature – Ambient 30ºC
COOLING WATER :
- Normal tap water is used
- Provided hardness is less than 90 PPM of CaCo3.
- Temperature – Ambient 30ºC
STEAM
- Steam must be saturated, dry free from oil, vapors and other impurities.(A steam filter to obtain 3µ, clear quality steam is recommended ask for details)
- Pressure –min steam pressure of 3 kg./cm² is essential to guarantee pyrogen-free distillate.
OPERATION :To feed purified water & heat with boiler steam & generate clean steam and condense with cool water which is WFI. FEATURES :
- Energy Saving - Low operating cost.
- Compact Design - Space saving.
- All contact parts are S. S 316L and all joints are sealed with Teflon Gasket.
- Fully Automatic operation - No Attendant required.
ADVANTAGES :
- Save water consumption & Boiler steam consumption.
- Complete close loop system. No air contamination.
- On line conductivity.
- If sub standard conductivity will come dumping automatically through 3 way valve.
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| Pure Steam Generator Pure steam generate offered by us are available in many sizes ass per the clients requirements and are made from high-grade raw material.
APPLICATION :Used for Sterilization of vessel / Pipeline / Reactors & Inner chamber of Autoclave.
CAPACITY : - 50 to 1000 Kg./hr. TECHNICAL SPECIFICATION :
- Purified water with max. conductivity of 0.5 micromhos/cm. should be used.
- Pressure should be 1 kg/cm.sq. higher than the in feed steam pressure.
- Temperature Ambient 30ºC.
- Outlet of clean steam pressure 3 kg./cm.²
OPERATION :
- To produce pyrogen free sterile steam confirming to IP/BP/USP specification.
- Endotoxing less than 0.25eu/ml
- Low maintenance cost.
FEATURES :
- Fully Auto control panel with Touch screen online conductivity for Feed water & outlet of Pure steam.
- All tubes are seamless pipes / Electropolish.
- TOC – 100 PPB.
- All gaskets are Teflon.
- Imported pumps.
ADVANTAGES :
- To sterilize Vessel /Pipelines/Fermentator without dismantling and movement.
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| | | Dry Heat Sterilizer Dry heat sterilizer offered by us are manufactured from high-grade raw material and are applicable to sterilize the vials, large parenteral bottles and ampoules.
APPLICATION : To sterilize the Vials / Ampoules / Large parenteral bottles. SIZE AVAILABLE : Tailor made (As per Customer’s requirement) TECHNICAL SPECIFICATION :
- Complete unit made out of S. S. 304.Double door with diagonally tightening lock and silicon gasket.
- Interlocking arrangement and indicating lamp provided.
- S. S. Tubular heaters.
- Temperature – up to 300ºC.
- Air circulation – Blower with hepa filter.
- Hepa pressure module provided in air suction line.
- Inlet / Outlet damper valve are pneumatically operated.
OPERATION :
- After washing vials / Ampoules to load it in a boxes & place on carriage.
- Heat at settable temperature and cooled down with Hepa Pressure module.
FEATURES :
- Fully Stainless steel model.
- Double door with pneumatic interlock.
- PLC based Control panel with 8 point temperature.
- Timer for Heating / Cooling.
- Printing port for feed & actual process data printing.
- 3 Separate password for operations of panel.
ADVANTAGES :
- Special arrangement of baffles is made for the uniform distribution of air inside the chamber.
- Pneumatically operated 100 % sealed dampers.
- Silicon door gasket to ensure zero leakage during the operation.
- No black partical generate in the chamber due to install high temperature Hepa filter in inner chamber of DHS.
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| Magnetic Mixer We offer a range of magnetic mixer that are manufactured from qualitative raw material and are suitable for various industrial applications: They are used for making injectables, vaccines, serums, suspensions, bacteria & cell culture, plasma fractions and infusion solutions.
APPLICATION :Used for Manufacturing : -
- Injectables
- Vaccines
- Serums
- Suspensions
- Bacteria & Cell Culture
- Plasma Fractions
- Infusion Solutions.
CAPACITY : - 20 to 10000 Ltrs. TECHNICAL SPECIFICATION:
- Complete vessel design as per ASME Code.
- Instrumentation & connections comply with BPE & EHEDG guideline.
- Vessel design & fittings / Stirrer are designed for CIP / SIP.
OPERATION :
- Complete aseptic design with Magnetic mixer & high shear Magnetic emulsifier.
- Zero dead leg aseptic design Flush bottom outlet diaphragm valve with SIP able.
- Sampling valve zero dead leg type with CIP/SIP able.
- Volume monitoring by Load Cell.
- PH Sensor / Conductivity Sensor provided on demand for online check Product
- PH & Conductivity.
ADVANTAGES :
- Free and clean working area around the charging port.
- Variable speed drive allows to control of mixing speed while batch preparation.
- Designed in accordance with cGMP requirements for CIP and SIP.
- Mixing head designed for vigorous mixing or low volume blending.
- Magnetically powered drive, NO SEALS / NO SHAFT thereby eliminating contamination.
- Easy removable of drive unit.
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| | | Cleaning System Cleaning system is used to clean sterile vessel, fermentator, mixer without dismantling & moving in bio product. They are also suitable for injectables, vacines, serums and bacteria & cell culture.
APPLICATION :To clean sterile vessel / fermentator / mixer without dismentaling & moving in bio product / pharmaceuticals & cosmetics.
- Injectables
- Vaccines
- Serums
- Suspensions
- Bacteria & Cell Culture
- Plasma Fractions
- Infusion Solutions.
CAPACITY : - 20 to 20000 Ltrs. TECHNICAL SPECIFICATION :
- Compact system
- User definable parameters.
- Online viewing of process parameters on display.
OPERATION :
- CIP is the process used to ensure that process lines, vessels and reactors are free of inorganic and organic contaminants.
- Auto Printing of process parameters.
FEATURES :
- Fully Automated, PLC controlled with touch screen display.
- Integrated validation and automated monitoring system.
- Multilevel Authorization password logins.
- Faults messages displays.
ADVANTAGES :
- Design and fitted to clean 100% of the machine.
- Cleans areas normally un accessible on a manual sanitation.
- Reduce production downtime and faster than manual cleaning.
- Online validation with PH / Sensor & Final wash with Conductivity sensor.
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| Aerosol- Inhealer Vessel We offer a range of aerosol inhaler vessel that are manufactured from high-grade raw material and are used for HFA type product for in healer and air freshners. Their capacity is 10 to 500 ltrs.
APPLICATION :Used for HFA type product for Inhealer / Air Freshner.CAPACITY : 10 to 500 Ltrs. TECHNICAL SPECIFICATION :
- Vessel design as per ASME SEC-VIII, DIV-I Pressure vessel with Agitator. Zero dead legs valve for outlet.
- Rapture disc for pressure safety.
- Mechanical seal for stirrer to withstand high pressure.
- Special design hopper for Powder charging.
- Pneumatical operated lifting arrangement.
- Special gasket / “O” Ring compatible with product.
- Complete FLP design.
OPERATION :
- Complete manual operation with FLP Panel
- (Auto – Operation on demand.)
FEATURES :
- Minimum stirring agitator with high pressure.
- Vessel is CIP / SIP able.
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| | | Vibro Sifter Vibro sifter is circular unitary gyratory screens that are used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having diverse application area. They are offered in varied sizes of 12, 20, 30, 48,60& 72, diameter APPLICATION :Vibro sifter are circular unitary gyratory screens used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having a very wide range applications. SIZE AVAILABLE : -12” / 20” / 30” / 48” 60” & 72” dia. TECHNICAL SPECIFICATION :
- All contact parts are S. S. 316,Noiseless, Maintenance Free & High speeds.
- Portable and compact.
- Electric power requirement less than other machine of the kind in the industries & lower energy.
- Consumption compared to reciprocating vibratory system.
- Standard machine are with TEFC motor explosion proof / FLP motor.
- Easy dismantling and cleaning facility for contact parts.
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| Industrial Blenders We offer an array of blenders that are widely used in making colors, pigments, minerals, dyes, detergents, grain, ceramics and allied items as per the client’s requirements.
APPLICATION :To blending and mixing of Dry Powders / Granules and Crystals like Colors, Pigments, Minerals, Dyes, Flour, Grain, Ceramics, Detergents and other food, Pharmaceuticals & Chemicals powders. CAPACITY : -10 Kgs. to 3000 Kgs. (Above capacity on demand) TECHNICAL SPECIFICATION : - All contact parts are made out of 304 / 316 / 316 L quality material as required by the customer.
- One shaft with fixed baffle inside the blender.
OPERATION : - Load Power / Granules in Blender by Manually by vacuum suction. Blend with suitable time butterfly / Irish valve at end of the cone for material discharge.
- PLC operation available on demand. (Optional)
FEATURES : - It is easy to clean and is available in wide range of specifications.
- The conical shape at discharge for easy discharge and no retention.
- Safety guards with interlocking system.
- All moving parts covered with S. S. 304 cover.
ADVANTAGES :Conical shape & baffle are design to mix uniform blending and take minimal timer.No retention.
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| | | WFI Purified Storage Tank We also offer a wide range of WFI storage tank that are manufactured from high-grade raw material and are used to store WFI at 85 to 90ºC and have the capacity of 100 to 10000 ltrs.
APPLICATION :Used to store WFI (Water for Injection) at 85 to 90ºC. Temperature. In Closed loop. CAPACITY :- 100 to 10000 Ltrs. (Above capacity on demand) TECHNICAL SPECIFICATION:
- Design as per ASME guideline and user requirement.
- No stagnant point to avoid bacterial growth.
- Electro polish from inside.
- Insulation with SS 304 welded cladding.
- All contact parts will be of SS 316 / SS 316 L quality.
- 0.2 µ Hydrophobic Air vent filter for Air venting.
OPERATION : To keep WFI at 85ºC. to 90ºC. in close loop with recirculation pump. FEATURES :
- Vessel is CIP/SIP able.
- Capacitance type level indicator for water level.
- Sanitizable pump for loop & recirculation.
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