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Spray Painting Equipments & Systems
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We are the pioneers in manufacturing Spray Painting Equipments & Systems on a large scale. All the design set up is done keeping in mind all the specifications. Our entire range is qualitative and cost effective at the same time. Following are the products we are offering:
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Bullows Spray Painting Booths We are a leading name in manufacturing Spray Painting Booths for diverse applications. These comply with Stringent Environmental Protection Norms across the country with operator safety. Features: It complies with Factories ACT - Adequate Ventilation where spray painting is carried out
- Prevents Pollution - Air exhausted from paint shop to be clean of paint as much as possible
- Operator Safety - To ensure disposal of solvent vapors and over-spray deposits. This also avoids the fire risks
- Operator Comfort and Health - Adequate air flow at breathing level of operator to ensure operator comfort, health and work efficiency
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Car Refinishing Booths We are engaged in manufacturing refinishing booth cum oven which are best suited for enclosed dust free painting requirements in automobile after car service market segment using 2-pack painting system. This calls for paint curing in enclosed environment at 60 – 80 deg C for 30 minutes curing schedule. Features:
- Maintains an adequate velocity of clean air at operator's breathing level ensures operator health and safety.
- Full roof filtration ensures uniform filtered laminar air flow, uniquely designed to enhance finish quality during spraying.
- Utilization of space.
- Negligible Maintenance and low operating cost.
- Discharges solvents & solids within permissible limit outside spraying & factory working area complying pollution control board requirements and further reducing fire hazards.
- Flush Mounted Twin tube-light's ensures shadow free lighting with minimum glare from roof to floor for better visibility.
- Dust free working environment with in built paint curing facility.
- White pre-coated sheet construction for Anti glare, high reflective luminaries best life for booth.
- Imported Burner and Filters.
Application Area:
- After Car Service / Garage Market.
- Machinery Manufacturers etc.
- Heavy earth moving equipment / Construction Equipment.
- LCV / MCV / HCV Auto Service Industry.
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Surface Preparation Booths We provide Surface preparation booth, to enable customer to prepare the surface by using manual surface wiping by thinner / solvent / white spirit / suitable cleaning agent. Also wet sanding, Tac-rag and putty application. Adequate Air circulation is ensured for operator comfort. Optional Features:
- Dust Collection system using Cyclone separators.
- High Pressure Jet Cleaning System.
- Air and Liquid mix spray equipment.
- Portable hot air drying system.
- Air Blow off Gun.
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Paint Recirculation System We provide Centralized / remote paint re-circulation system with paint kitchen and water sprinkler / co2 flooding system for continuous paint feeding application to Eliminate color and viscosity variation, paint, manpower and time wastage. Paint re-circulation can be achieved by using Double Diaphragm pump or Piston Pumps positioned on Centralized Paint Storage Container with pneumatically operated Agitators, level indicator, suitably connected using Fixed / Flexible Piping with Fluid regulators on forward and return line with necessary in line filter and pulsation removal chamber. Optional Features:
- Multi – colour Lines with flushing system.
- 2 K component mixers.
- Paint heating system.
- Quick colour change facility.
- Tri-clover clamps fittings.
- Quick Connect / Detachable Connectors.
- Piping with Insulation.
- PLC Control logic for system operation.
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Turnkey Paint Shops We provide Total Turnkey solution for paint shop from Pre treatment of Product to the last activity before packing. Which Comprise of Pre treatment, Water Dry off zone, Spray Painting Booth, Flash Off Zone, Paint Curing Oven, Cooling Zone, component handling System viz. trolley & conveyor, Loading and unloading device, centralized control panel, paint feeding and re circulation system, various types of paint application equipments. Features:
- Conveyors with varying capacities from 1 kg to 10,000 kg.
- Centralized Paint sludge management system.
- D.M Water Plant.
- Hot Water Generators.
- Blast Tube Burner heating system for PT Chemicals.
- Dosing Systems.
- Fire Fighting Systems – Water Sprinklers / Co2 Flooding, etc.
- Paint Kitchens.
- Air Handling Unit.
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Paint Curing Oven We are a pioneer manufacturer of paint curing ovens which witness a wide demand in paint industry. These ovens are of robust construction and are resistant to extreme temperature variations. These Ovens are operated using either of fuel sources viz. Electricity, Oil and Gas. Radiation type of ovens are also supplied using Infra red heaters / lamps. In order to ensure heat retention inside oven, Camel Back type construction is also provided. Ovens are suitable for Paint / Powder curing with operation temperature ranging from Ambient to 130 deg.C to 225 Deg.C. These ovens are available in either Batch Type or Conveyorised type application. Features:
- Safety Interlocks provided.
- Uniform air temperature inside oven.
- Modular construction.
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Automatic Painting Plant We provide Automatic Painting Plant with respect to component and spray paint technology suitable to customer’s requirement to achieve Speed, uniform and better finish and noticeable labor saving. Automatic Painting facility can comprise of following:
- Reciprocator
- Fixed mountings
- Rotary tables.
- Rotary hangers.
- Component indexing.
- Automatic Spray Guns – Conventional / HVLP /electrostatic / Airless / Air assisted Airless.
- Paint feeding and re-circulation system.
- PLC Programming for automatic application.
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Air Supply Unit We provide Air Supply unit to positively pressurize the Spray Painting Booth, which would resist entry of dust inside the booth and offer operator comfort with air filtration down to 10 micron filtration level after series of pre filters. Optional Features:
- Air Washer.
- Air temperature and humidity control.
- Air suction from plant / outside atmosphere.
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Industrial Parts Cleaning / Washing Machine We understand that industrial cleaning / washing has a significant importance between machining operation and assembly of precision engineered components. The machined component when filled with machine oil, chips, shop dirt / dust, etc and assembled without cleaning it, would spoil the precision and performance of engineered component. Hence in process & final machining operation, components are required to be clean specifically / general cleaning of Screwed / through holes, tapped holes, cavities, galleries, etc with suitable water based cleaning media either dip / spray etc. Various filtration systems for oil removal, chips / metal dirt removal is provided with suitable interlocks. Components after cleaning are subjected to air blowing stage / drying stage to remove water traces from cleaned component. Various Types:
- General Purpose Batch / Conveyorised Type Washing Machine.
- Special Purpose Batch type Washing Machine.
- Special Purpose Conveyorised Washing Machine.
- Dunking Type Batch / Conveyorised Washing Machine.
Application area:
- Automotive Engineered components.
- General Engineering components.
- Aviation, Marine service products etc.
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Pretreatment Plants Pre-treatment Plants are used to condition the surface enabling desired adherence of paint on product. Pre-treatment process is primarily designed in consultation with chemical supplier and customer, to achieve desired cleaning levels, which comprise of various stages such as Knock off Degreasing, Degreasing, Rinsing - 1 & 2, Activation, Phosphating, Rinsing 3 - 4 followed by Passivation / DM water rinse, Dry off oven, chromaticism is replaced in place of phosphating for Non-ferrous products etc. Thus making it suitable for ferrous & non-ferrous components processing. Following are the two kinds of Pre-treatment plants:
- Dip Pre treatment with Monorail hoist / transporter based.
- Spray Pre-treatment.
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Bullows Standard Spray Painting Equipments We present a wide range of bullows standard spray painting equipments such as Bullows 630 Gravity feed spray gun and Bullows 230 Pressure Feed Spray Gun, Paint pressure feed containers, Air Motor, paint filter and air filter cum regulators. These products are sturdy in design and consistent in performance. Our equipment and spares are available throughout the country through our Nationwide Sales and Service Dealer network. Wide Range of Paint application equipments are offered from our principal ITW Industrial Finishing Systems – UK representing Binks, Devilbiss and Ransburg, such as:
- Manual / Automatic Spray Guns from Conventional / HVLP / Compliant / Electrostatic / Airless / Air Assisted Airless technologies.
- Diaphragm Pumps / Piston Pumps / transfer pumps.
- Air Fed Visors, Safety Goggles, Gun Cleaning Kit, Air Filters, spot repair guns.
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Fluidized Bed Thermal Cleaning Machine Modern coatings and plastics bond very strongly to surfaces and traditional cleaning and stripping methods like burning, chemicals and hammering are no longer adequate. They are not only insufficient for thoroughly removing modern organic materials; they also demand many unhealthy and costly labor hours, damage or deform costly parts and result in air and water pollution. Hence Fluidized Bed thermal cleaning machine offers wide opportunity in thermal gasification of Organic Material in form of gas while inorganic material is collected as soot. It removes paint, plastic, rubbers from metal, in fast and thorough manner without damaging the parts, safe for operator health and environment. Application Areas:
- Jigs, Hangers and Gratings for paint removal in Paint shop.
- Rubber denuding from metal.
- Aluminum De-coring from Castings.
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