Since the year 1983, 'Bygging' is a renowned manufacturer, supplier, and exporter of Hydraulic Jacking Equipment. We offer our clients Hydraulic Jacking System or Tank Lifting Hydraulic Jacking Equipment. Additionally, the jacking equipment is also used in petroleum product installations, and depots' bulk liquid storage terminals at ports. Our range is sought-after by clients as it is durable, sturdy, feasible design, easy maintenance and many more.
We are backed by team of industrious professionals, which concentrates all its efforts to offer flawless product to our clients. The manufactured product is subjected to various checks on different quality parameters to ensure that it is faultless and fulfills all the clients' requirements. Available at competitive prices, our range is appreciated by clients located in Kenya, Kuwait, Saudi Arabia, Qatar, Bahrain, United Arab Emirates, Sultanate of Oman, and Sudan. We also cater to the needs of clients in Romania, Madagascar, Poland, Jordan, as well as Australia.
Under the able direction and guidance of our mentor we have been progressing incessantly. He has been a great source of inspiration and is hugely responsible for the appreciation garnered by our clients across the globe. His in-depth knowledge and experience in this domain has helped us in catering to the diverse demands of clients successfully.
WHY BYGGING JACKING SYSTEM
SAFETY FIRST
Most work is done at ground level reducing risks of accidents. This is the safest and most preferred method for storage tank construction, discarding the need for a tall boom crane.
NO SCAFFOLDING REQUIRED
The jacking system dispenses with elaborate scaffolding requirements required to provide access for welding at heights, since now all welding is done at ground level.
WELDING AT GROUND LEVEL
Since welding is done at ground level and not at heights, better quality is ensured and risk of accidents is “LOW”
LESSER MANPOWER
Work at ground level increases productivity thereby reducing the number of manpower required.
EASIER INSPECTION
Welding inspectors can now conduct ultrasonic or other non-destructive tests on welds at ground level, facilitating ease of inspection and hence better quality control. No more climbing up to precarious positions for welding inspectors !
FASTER ERECTION
New shell plates are to be erected ground level instead of being hauled up to about 30 heights or more saving precious construction time for alignment of plates. All time required lifting of men and material to heights is eliminated. Construction work is practically unaffected by or snow, since most work is done under the of the tank itself.
JACKING SYSTEM USED THE WORLD OVER
USA, Latin America, South America, Europe, CIS, Africa, Middle–East, Australia, Asia ….. Storage tanks have been erected in practically every part of the world using Hydraulic jacking system.
Along with this the top downwards tank erection considerably cuts construction time and cost. As most work is done at the ground level permitting faster erection times along with reducing the risk of accidents. Requiring no crane, the process needs lesser manpower, saving money, time, and efforts.
Product Portfolio
Backed by diligent professionals and advanced infrastructure, we have emerged as a prominent manufacturer, supplier, and exporter of Hydraulic Jacking Equipment. Clients can procure the Hydraulic Jacking System or Tank Lifting Hydraulic Jacking Equipment from us at market leading prices. Our equipment is designed using high grade raw material, which is sourced from trusted vendor base. We ensure that the manufactured product is at par with the industry standards by subjecting it to various quality test. In addition to the Hydraulic Jacking Equipment, we also offer its basic spare parts anywhere across the world. Though it is seldom that clients require spare parts, but if they do, we offer it at short notice.
Projects Finished
All our efforts are concentrated towards accomplishment of projects with perfection and finesse. Over the years, we have successfully fulfilled various projects across different parts of the world, including:
Versatility of Our Range
Following are the factors that make our range stand apart from that of our competitors':
The jacking equipment is supplied with singe jack lifting capacities of:
8 tons 12 tons 25 tons
The standard jacking equipment can be used for minimum shell plates of width (height) of 1400 mm and maximum of 2500 mm
For shell plates of more than 2500 width (height), jacking equipment can be supplied as per clients' specific requirements
Storage tanks with different types of roof (floating roof, fixed roof, suspended deck roof, and column supported roof)
Gasholder tanks
Horton spheres or spherical tanks for storage of propane, ammonia in gaseous form
Cryogenic tanks for storage of propane, ammonia at cryogenic temperatures
Smallest diameter of tank erected using jacking equipment: 6 mtrs
Largest diameter of tank erected using jacking equipment: 92 mtrs
Maximum weight of tank erected using jacking equipment: 1900 tons
These are the minimum and maximum dimensions or parameters of some tanks that have already been erected by us. However, these are not limiting figures and tanks with other dimensions can also be erected, in tandem with the clients' requirements.
Safe & Secure
Clients can avail from us our jacking system, which is probably the safest way to erect or lift tanks. Our fail-safe device is equipped with many arrangements to ensure innocuous operations, such as:
In case of hydraulic seal, the mechanical grip jaws prevent the jack from moving downwards and will hold the jack at the same position on the trestle rod
In case of a hose rupture during lifting, the jacks do not slip downwards with the load. If the hose bursts, lifting should be stopped and the hose must be replaced
Prior to dispatch, each jack is load tested at 1.5 times its rated capacity and kept under load for 3 to 5 minutes. On customer request, the load test can be witnessed by a Third Party Inspection agency like Bureau Veritas, SGS, Germanischer Lloyd or others
Each jack has two pairs of case hardened grip jaws made of special grade of steel. At any given point of time, either one of the pairs is engaged or locked. During lifting both the pairs are in "locked" position and in this position, the jack can move only upwards
Though there are in-built safety measures, certain precautionary measures need to taken while operation. Remove any unsuitable material and replace with suitable fill, then thoroughly compact fill inside the concrete ring or crushed stone ringwall, and lay a layer of minimum 75 mm thick compacted, clean sand above the fill. The bearing pressure below the trestle base plate, above the tank bottom plate, shall be minimum 1.45 N/mm2, else the trestle base plate surface area shall be made larger.
Additionally, there are various precautionary measures that can be taken with respect to the tank foundation, such as:
On customer request, the stability of tank under jacking is checked by design calculation done by considering the diameter, height, weight, and number of jacks used. The maximum safe wind speed at which it is safe to jack up a tank is determined using these calculations.
During lifting of a tank using jacks, an oil cushion is formed since all jacks are connected to each other hydraulically; thereby, no single jack is subject to excessive load
In the event of uneven lifting, which at any time can only be to the maximum extent of the stroke length of the jack, which is 100 mm, individual jacks can be shut off. This is done using a stop cock valve by making appropriate adjustments during lifting
On specific request, motors, and starters for powerpack are supplied with "CE" mark
There are certain caution that needs be exercised while using the jacking system:
Load on hydraulic jacks shall never exceed the safe working load
Arc spacing between trestle shall not exceed 3.00 m, in case it does contact our technical support
If the ratio of height to diameter is more than 1, contact our technical support
Safe bearing capacity above the tank bottom plate (below the trestle base plate) shall be minimum 1.45 N/mm2, in case of discrepancy contact technical support
Overload or misuse of jacking equipment can cause property damage, body injury, or death
Before selecting the type and number of jacks for any tank project, or before operating the jacking equipment, read our safety instructions and understand the information contained therein.
Technical Support for You
We have a team of experts that offer proper guidance and support to clients
On-site support
A specialist can be deployed on-site to train clients' site personnel in the commissioning and use of the Hydraulic Jacking Equipment
Stability calculations
On customer request, the stability of tank under jacking is checked by design calculation considering the diameter, height, weight, and number of jacks used. Based on the calculations, the maximum safe wind speed at which it is harmless to jack up a tank is determined
Operation manual
Operational manual as well as a video demonstration showing step-by-step set up procedure and operating instructions for the jacking equipment is also available on this site
Drawing showing hose connection details
On customer request, we provide drawing showing hose connection for a specific tank. A sample drawing for a tank is available for reference on this site
Oil selection
We suggest our clients appropriate grade and type of hydraulic oil to be used for the jacks depending on the ambient temperature
Different voltages and frequency of electric supply for different countries
Motors with different voltages and frequency can be supplied to suit the power supply available in the customers’ project location
Spares sent at short notice
The basic spares can be ordered along with the jacking equipment. By and large, additional spares are seldom required, however, in case need arises these can be promptly dispatched by courier to any part of the world at short notice
Advantages gained by using our product
The Hydraulic Jacking Equipment manufactured by us is sought-after by clients owing to the various advantages offered it. Following are some of the benefits offered by our jacking equipment:
Safety first: since most of the work is done at ground level reducing risks of accidents. This is the safest and most preferred method for storage tank construction, eliminating the need for a tall boom crane
No scaffolding required: since welding is done at ground level, the jacking system dispenses with elaborate scaffolding requirements to provide access for welding at heights, since now all welding is done at ground level
Welding at ground level: since welding is done at ground level and not at heights, better quality is ensured along with lowering risk of accidents
Lesser manpower: Work at ground level increases productivity, thereby reducing the number of manpower required
Easier inspection: Welding inspectors can now conduct ultrasonic or other non-destructive tests on welds at ground level; making inspection easy with better quality control
Faster erection: New shell plates are to be erected at ground level instead of being hauled up to about 30 feet heights or more, saving precious construction time required for alignment of plates. This eliminates all the time required for lifting men and material to heights is eliminated. Tank construction work is practically unaffected by rain or snow as most work is done under the protection of the tank itself
Along with this the top downwards tank erection considerably cuts construction time and cost. As most work is done at the ground level permitting faster erection times along with reducing the risk of accidents. Requiring no crane, the process needs lesser manpower, saving money, time, and efforts.
Application Area
The Hydraulic Jacking Equipment offered by us finds wide applications in different areas like oil refineries, petrochemical plants, and fertilizer plants. In addition, our jacking is also used in power generating stations, petroleum product installations, and depots' bulk liquid storage terminals at ports. Our equipment is not only preferred by clients in India but in various other countries worldwide, like USA, UAE, Europe, Russia and Australia, among many others. Our product is generally preferred for the following applications:
Building of field erected storage tanks
Increase in tank capacity by adding shell rings or courses
Dismantling of old tanks
Repair or replacement of tank bottom plate.
Repair to tank foundation
Our Team
We have been blessed with a team of professionals, which shares the organizational goal of offering products that are in tandem with international quality standards. Additionally, our team strives to deliver products that meet all the requirements of clients with perfection. The members of our team are highly skilled, experienced, knowledgeable, experienced and do not shy away from putting in hours of hard work to come out with quality and innovative products. Our team comprises:
Engineers
Technical experts
Quality controllers
Research personnel
Sales and marketing personnel
Skilled and semi-skilled workers
All these team members work in close coordination with one another to ensure that the overall process is carried out smoothly. Understanding their responsibility well, each member gives his best that collectively results in excellent outcome of best products being offered to clients.
Quality Assurance
Quality has always been a prime concern for our organization, and we leave no stones unturned to offer our range of Hydraulic Jacking Equipment that is at with clients' expectations. In order to ensure this, we have set up a quality control unit, which is equipped with technologically advanced equipment. This unit is managed by professionals, who have in-depth knowledge and valuable experience in executing this job with perfection. They keep a stringent vigil on the overall process so that the job is executed without any glitches.
Client Satisfaction
Offering quality assured and performance checked Hydraulic Jacking Equipment has helped us to garner trust of numerous clients across the globe. Our ethical & transparent business practices help in building long lasting relationship with the clients. We also have a diligent and skilled manpower, which puts in sincere efforts to ensure that clients' requirements are appropriately satisfied. Additionally, our professionals are always ready to help clients in every possible way, for minimizing inconvenience caused to them. Over the yeas,we have successfully completed various projects across the globe. Along with India, Middle East and South East Asia, there are various other countries across the globe where our Hydraulic Jacking Equipment is sought-after by clients, such as:
Schumak Equipment India Private Limited Manufacturer of digital tyre inflators, hand operated grease pumps, pneumatic grease pumps, vehicle washers, air compressors, car washing lifts, engine cranes, tyre changers, wheel balancers, wheel aligners-fully computerized and two post mechanical jack.
Gurmeet Engineering Works Exporter of concrete vibrator, semi noise less concrete vibrator, mechanical concrete vibrator, industrial concrete vibrator, ductility testing machine, marshall stability test apparatus and high grade concrete vibrator.
Shalin Material Handling Private Limited Deals in manufacturing and supplying of lifting equipments such as push pull traveling trollies, gear type traveling trollies, mild steel alloy lifting equipments, cranes, hooks and lifting machine.