We ADVISE our Clients on the art of manufacture of blended cement &
high performance/ Self compacting concrete. We can also test your raw
materials & cement at our research lab. We are now advising on the
manufacture of cement replacement materials
Our expertise includes
Turnkey
Cement Plants Installation of VSK, Rotary Cement & Cement Grinding
Plants up to a capacity of 1000 tpd (NEW or USED), including open &
closed circuit Ball Mills & the latest Vibrating Mills
- Plant lay out & Machinery identification.
- Selection & co-ordination with the machinery suppliers.
- Advice on increasing the local machinery content to save on
transportation & project costs.
- Advice on bought-outs that constitute almost 50% of the machinery
cost.
- Layout of your cement plants and machinery manufacturing.
- Selection/procurement/shipment of your machinery including
Electricals, bought-outs & Laboratory.
- Setting up your Lab & quality control systems.
- We have our own BIS certified research laboratory to test your cement
& raw materials as well as offer you advice on blended cement
compositions- i.e. decrease production costs while improving the quality
of cement.
- Selection of personnel for installation & commissioning.
- Plant Erection & commissioning. We have our own team.
Innovation
our
prime asset
- We are abreast with the latest developments in the field of cement &
have our own research library which includes a patent bank in 60
languages.
- We have experimented with slag (air-cooled & quenched),
limestone, fly ash (Class C &F), calcined clay, pozzolana , silica
fume & metakaolin etc to produce durable cement which is economical &
suits the local market conditions.
- We have also experimented in the manufacture of truly blended cement
which is distinct from inter-ground cement.
- The undersigned has also been instrumental in some amendments in the
cement standards of India which include addition of fly ash increase
from 25% to the present 35%.
Fly Ash/CCB utilization
We were recently invited by the Aluminium manufacturer NALCO Ltd, Angul to
advise on fly ash/Coal Ash utilization & submit a pre-feasibility report
on the setting up of a 1500 tpd truly blended cement plant from the 4100
tons of fly ash that their 720 MW power plant produces every day.
Our Business Ethics
We do not take commissions from machinery manufacturers.
Some of our Clients
- Re-commissioned a 200 tpd VSK Plant for Bharat Foods Ltd at Rewa,
M.P. that had been lying closed for 5 years.
- Successfully completed an assignment from Sri Krishna Sai Cement,
Vijaywada to improve the quality of their fly ash blended Cement. We
have also been able to bring about a saving of $ 10 per ton.
- Conducted a project feasibility study for Rama Newsprint & Papers
Ltd, for the manufacture of fly ash cement from ash generated from their
25 MW captive power generated plant.
- Appointed official Valuer of UPFC (Government of UP) for the
valuation of cement plants that were financed by them.
- Conducted a feasibility study & raw material analysis for M/s
CEMENTOS TEQUENDAMA S A, BOGOTÁ for the assistance in manufacture
of fly ash blended cement.
- Conducted a feasibility study for setting up of a modified Bull
Trench brick kiln/ High draught brick kiln for M/s INVERSIONES
INDUSTRIAS Y CONSTRUCCIONES LTDA, Santa fe de Bogotá, D.C.
COLOMBIA, SOUTH AMERICA.
- Appointed "Advisor" to M/s CEMENTOS TEQUENDAMA S A, BOGOTÁ
for the setting up of a 500 tpd fly ash blended cement plant.
- Successfully completed an assignment from the 500 tpd Nirmaan Cement
Ltd, Patna for improving cement quality & bringing down costs.
- Successfully completed an assignment for dismantling, erection &
commissioning of an old 65 tpd VSK cement plant for M/s Butwal Cement,
Nepal.
- Trials of our Research Lab developed Cement mill Grinding -Aid (cum
Cement Pack Set Inhibitor) being conducted at the 15 Million TPA Gujarat
Ambuja Limited.
- Successfully commissioned a cement plant for M/s Kigali Cement Co,
Rwanda (Africa).
- Appointed consultant to Mr. Warren Hanchey to set up a 200 tpd
blended cement plant in Costa Rica.
- Appointed Advisor to the Dekkon Group, Bangladesh for sourcing of
various commodities, cement & Rotary Kiln clinker.
- Appointed consultant to manufacture High Performance concrete &
Reactive Powder Concrete (170 -220 MPA) for the first time in India.
Clients M/s BMW STEELS LTD.
- Also invited to East Africa, (Dec 2003) to advise to set up a 1000
tpd cement plant.
- Appointed 'Advisor' for purchase of fly ash & cement plants to
M/s GULF CORP, Bahrain, a part of 27 division Abdulla Ahmed Nass group
with interests in cement, construction, Reclamation Ready Mix concrete &
Shipping etc.
- Gulf Corp also sponsored us to attend a conference by INTERCEM,
Amsterdam on "Cement Replacement Materials" in Feb, 2004.
- Appointed advisor to a 1400 tpd cement grinding plant in East Africa.
- We have also been signed to set up a 500 tpd cement plant for Mr. PP
Singh Lagos, Nigeria & 120 tpd cement plant for Mr Haitham in North
Africa.
Er. Sanjay Agarwal
(B.tech (Chem) IIT-Kanpur'78)
Director
ABS Cement Private Limited
58, the Mall, Meerut, Uttar Pradesh - 250001
(India)
Tel : +(91)-(121)-2643136/2643736
Fax : +(91)-(121)-2644636
Mobile : +91-9837043136
E-mail :
sanjay143a@yahoo.com
, agarwal1@vsnl.com