Censico International Pvt. Ltd.Censico International Pvt. Ltd.
What We Offer
Metallographic Equipment
We are engaged in supplying and distribution of Buehler Ltd. USA equipment for Metallography, Petrography, Ceramography, metallographic equipment, material testing equipment etc. and its accessories. Our wide gamut is extensively used across manufacturing facilities, industrial laboratories and universities to analyze all types of solid materials accurately. Our comprehensive range is enlisted below:


Abrasive Cutters

wSamplMet  2 Abrasive Cutter

  • Smallest, most affordable laboratory abrasive cutter      
  • Designed to meet low volume user needs     
  • Compact design, requires no air      
  • Fastener vise available      
  • Durable 1HP (735W) motor and 9" (229 mm) wheel enables 1" (32mm) cut capacit
Delta AbrasiMet® Abrasive Chop Cutter

  • Standard manual metallographic laboratory cutter      
  • Manual action allows operator to control cut process Requires no air
  • Dual vices to clamp samples quickly on both sides for best cut quality
  • Powerful 4HP (3 kW) motor and 10" (254mm) wheel enables 3.75" (95mm) diameter cut capacity

Delta  PetroCut™ Geological Cutter

  • Designed to cut irregular shaped specimens, i.e. rocks, cement, refractories, etc.      
  • Affordable, rugged table-top, manual cutter produces excellent cuts quickly and consistently      
  • Uses 254mm (10") RimLock Diamond Blades with a cut capacity of 95 x 76mm (3.75' x 3')     
  • Totally enclosed cutting chamber with X-Y feed table, rock clamp fixture     
  • Enclosed 14W fluorescent tube light with isolated electric control illuminates the large viewing window for monitoring the cutting operation      
  • Standard industry hood lock safety switch and Emergency Stop     
  • Front mounted push-button operator controls with heavy-duty cast aluminum base

AbrasiMatic 2 Automatic Abrasive Cutter     

  • Standard automatic metallographic laboratory cutter   
  • Automatic operation reduces operator fatigue and increases productivity and specimen consistency allowing the operator to just start and walk away.      
  • Versatile T-slotted work table provides spacious work surface for specimen clamping as well as specialized vices for irregular specimens      
  • Auto Pulse Feature gives quick cuts on difficult to cut or large specimens      
  • Standard Electronic Brake increases safety by quickly stopping the wheel upon opening hood or hitting STOP 
  • Powerful 4HP (3 kW) motor and 10" (254 mm) wheel enables 3" (76mm) diameter cut capacity.

Abrasive Cutters


Precision Saws

IsoMet Low Speed Saw


  • The "original" precision saw designed for low volume applications    
  • Affordable and compact      
  • Low speeds and loads produce minimum deformation
  • 5um specimen positioning accuracy via manual micrometer
  • Automatic shut-off allows saw to run unattended
IsoMet 1000 Precision Saw

  • Precision saw with LED Display and touch panel controls      
  • Specimen positioning via Facia Panel increases ease-of-use      
  • Increased speed, load and blade size enable a wider variety of specimens to be cut quickly with low deformation      
  • Can be upgraded with versatile accessories:
  • Rotating/Oscillating Vice for quicker cuts of large specimens     
  • Table saw for cutting out sections from PCB's and other specimens     
  • Goniometer for sectioning crystals along specific planes

Precision Saws


Mounting Presses

Specimen Mounting Press (20-1310)

  • Designed for small volume mounting      
  • Molds available for 1" or 1¼" mounting      
  • Complete with heater and finned split cooler

SimpliMet 2 Hydraulic Specimen Mounting Press

  • Affordable, durable press      
  • Safe hydraulic pressure application requires no air      
  • Accessory duplex molds double sample throughput by making two mounts per cycle     
  • Accessory water cooling decreases specimen cycle time
  • Operator provides pressure application during process, and changes heater/cooler units

SimpliMet 1000 Automatic Mounting Press
  
       
  • Durable automatic mounting press with basic features that provides effective mounting at an affordable price
  • Increases productivity and specimen consistency versus manual mounting presses
  • Electrohydraulic operation requires no air      
  • Liquid Crystal Display (LCD) and touch pad controls make operation simple      
  • Dual temperatures of 300 & 350 degrees F (150 & 180 C)      
  • Pressure 1200-4400 psi (80-300 bars)      
  • Standard 1-2" (25mm-50mm) duplex molds doubles specimen throughput

SimpliMet  3000 Automatic Mounting Press

  • Expands upon the capabilities of the SimpliMet® 1000 by increasing the level of automation      
  • Automatic mounting press with mold sensing and automatic parameter loading      
  • Programmable system with 25 user definable methods
  • Up to 2" (50mm) duplex mold standards       
  • Thermoplastic loads stored parameters for thermoplastic compound

Mounting Presses


Grinder / Polishers

EcoMet 250 Grinder-Polisher & AutoMet® 250 Power Head      

  • Choice of 8" (203mm) or 10" (254mm) Diameter Platens     
  • Variable Speed Base Platen and Power Head     
  • Sealed Membrane Keypad with User-Friendly Controls
  • Durable Cast Aluminum Construction    
  • Stain, Chip and Corrosion Resistant Finish     
  • Unique LED Lighting Illuminates Platen, Bowl and Specimens     
  • High Torque Motors for Large and Multiple Specimen Preparation    
  • Retractable Water Hose and 360° Bowl Rinse System
  • EcoMet 250 Grinder-Polisher Base Only for Manual Preparation    
  • Upgrade to Semi-Automatic Preparation with AutoMet 250 Power Head     
  • Repeatable Sample Preparation Every Time

BuehlerVanguard 2000 Fully Automatic Preparation System           
  • Fully Automatic System combines the function of a Semi-Automatic Grinder/Polisher, a dispensing system, an ultrasonic cleaner, and specimen dryer in one company affordable unit      
  • Productivity is increased because the operator simply loads the specimens, starts, and walks away. The BuehlerVanguard 2000 perpares the specimen from planar grind to final polish automatically. 
  • Specimen consistency is dramatically increased, especially for new metallographers and multiple users, because they can easily recall and use stored specimen preparation methods and also due to the automated preparation process      
  • The Icon-driven, color interface is extremely simple to operate and has multiple language capability for world wide usage      
  • Saves consumable usage with ability to adjust freuency and duration of abrasive dispensing

PowerPro 3000, 4000, and 5000 Family of Specimen Preparation Systems
 
  • Powerful Family of Heavy Duty Preparation System
  • Prepares up to 2" (50mm) Specimens and Difficult to Prepare Materials With Ease      
  • Zaxis Material Removal System Available     
  • Variable Head Speed, Single and Central Specimen Force or Central Force only Systems
  • Programmable, Plus 25 Buehler Proven Preparation Methods Systems or Simple 2 step polish/grind programmability      
  • Automatic Force Application Based on Specimen Number and Size    
  • Compatible With 10" (254mm) and 12" (300mm) Diameter Platens

Alpha™ and Beta™ Grinder/Polishers  


  • Family of 8" (203mm) and 10" (254mm) grinder/polishers      
  • Twin and Variable Speed units allow operator to select rpm for application needs      
  • Heavy duty mineral cast base dampens vibration and increases durability      
  • Quiet belt driven systems       
  • Upgradable to Semi-Automatic Systems with addition of VECTOR™ or VECTOR™ LC Power Heads.

Grinder / Polishers


Abrasive Cut Off Wheels
Item Code: Consumables-Buyers-Guide

2009 Consumables Buyers Guide

The 2009 Consumable Buyers Guide offers convenient ordering information as well as detailed product application information. The guide is divided into the following sections so it is easier to locate the consumable you need:

  • Sectioning
  • Mounting
  • Grinding/Polishing
  • Analysis/Documentation

Product information and troubleshooting guides are placed near the front of each section to provide specific application recommendations or to discuss problems and remedies. Buehler equipment is also displayed throughout the guide.

Abrasive Cut-Off Wheels and Wafering Blades
    

  • Wide selection of wheels and blades optimized for metallographic specimen preparation      
  • Abrasive Cut-Off Wheels for larger specimen cutting
  • Wafering Blades for precision sectioning     
  • Specially formulated for most every material, including; tool steels, soft steels, non-ferrous, ceramics super alloys, composites and many more

Compression & Castable Mounting Compounds  
     
  • Full range of product for any application      
  • Consistent results      
  • Convenient packaging for low and high volume users
  • Thermosetting, Thermoplastic and Conductive Mounting Materials    
  • Epoxy, Acrylic, and Polyester Mounting Systems      
  • Economical systems for heat and pressure sensitive specimens
  • Wide variety of related fillers, accessories and mounting molds
Abrasive Papers, Grinding Discs & Lapping Films
     
  • A full line of Abrasive Papers & Grinding Discs designed specifically for metallographic specimen preparation      
  • Papers & Grinding Discs formulated for rapid material removal and uniform finishes from rough grinding to final grinding      
  • Wide variety of grinding discs for bulk material removal
  • Available with Pressure Sensitive Adhesive (PSA) or Plain Backing   
  • Lapping films that leave superior finishes      
  • Continuous and Interrupted Configuration Lapping Films      
  • New Diamond Grinding Discs available.

Abrasive Cut Off Wheels


Modular Imaging Systems
Item Code: Image-Analysis

OmniMet  Modular Digital Imaging System  

  • Five modular imaging systems to fit your needs. From basic image capture and report generation through to full blown image analysis    
  • Buehler engineered imaging code for ease-of-use in metallographic applications - now at version 9.0 with many added features      
  • Designed to work with color or black & white image inputs, analog or digital video cameras      
  • Extensive line of accessories available      
  • OmniMet Imaging Family comprises
 
OmniMet Capture Basic

  • Image Capture and Calibration      
  • Basic Measurements (Length, perimeter and area)      
  • Image Annotation      
  • Database Templates

OmniMet Capture Advanced - Version 9.0 Software


  • Expands upon capabilities of OmniMet® Capture Basic and displays results in a results window      
  • Image capture and Calibration      
  • Interactive Measurements including length, perimeter, area, radius, angle and counting      
  • Results tab with direct export to Microsoft® Excel      
  • Image Annotation      
  • Application modules including Object Measurement, Grain Size, Weld and Hardness     
  • Database Administration      
  • Database Templates

OmniMet  Express Image Analysis System

  • Simplified system for use on basic standard metallographic measurement tasks using Buehler designed image analysis applications solutions for "push button" analysis and report generation
  • Large library of available application solutions to choose from including: Grain Sizing, Phase Area Percent, Porosity, Coating/Plating Thickness, Microstructural Banding, Decarburization, and Inclusion Rating      
  • Run multiple fields of analysis with manual or motorized stage, and generate comprehensive measurement reports, easily and professionally      
  • Excel for data report generation - measured data can be saved in the image database      
  • Imaging tools to improve Depth of Field and provide qualitative image comparison capability       
  • Save image, analysis technique and results to the built-in database    
  • Database and image report generator tools      
  • Upgradeable to the OmniMet® Enterprise Image Analysis System

Modular Imaging Systems


Hardness Testing Systems

OmniMet  MHT Automatic Microhardness Testing System
 
  • Select from fully automatic, semi-automatic, or manual systems      
  • Performs microindentation hardness testing to ASTM, ISO and JIS specifications      
  • Standard and custom traverse pattern capability      
  • Custom reporting capability with a professional look
  • Vickers or Knoop indentation measurement      
  • Dynamic detection of the indentation corrects for variations in illumination intensity for improved repeatability      
  • Specimen data and hardness values are stored in the integrated database for easy search and reporting      
  • Available as complete systems with work stations and as software only versions

MicroMet  5100 Series Microindentation Hardness Testers

 
Three objective/two indenter MicroMet® 5104 model available for applications demanding alternate use of Knoop and Vickers indenters

  • Manual and digital models to choose from offering various levels of automation      
  • Supplied with a choice of Vickers or Knoop indenter and direct verification to ASTM E384, ISO 6507-2, and ISO 4546 specifications    
  • Digital models have a large easy-to-use, touch control liquid crystal display console for tester operation and hardness readout with a "save data feature"      
  • Test load range of 10gf-1000gf in eight steps for standard models, 1gf-2000gf test load range in thirteen steps available in extended load MicroMet® 5114 model      
  • All models have a powerful 50W light source with adjustable aperture diaphragm and removable green filter to allow dual use as a basic microscope  
  • Integral photo port for video or photographic system
  • Digital models easily attached to a PC for data download      
  • Automation packages available with OmniMet® MHT upgrade

MacroMet 5100 Series Rockwell Type Hardness Testers

  •  Several model types to choose from offering various levels of automation and features      
  • Models available covering just Rockwell scales or Rockwell and Rockwell superficial scales      
  • Deadweight and force motor/closed loop load application model choices  Variety of specimen sizes accommodated up to 12.6" (320mm) tall with MacroMet® 5101 model      
  • All Rockwell type testers are supplied to meet ATSM E18 and ISO 6508-2 specifications

MacroVickers  5100 Series Macroindentation Hardness Testers


  • Two digital models to choose from offering macro and semi-macro load ranges of 1kgf-50kgf and 0.2kgf-20kgf
  • Testers are built to conform to ASTM E92 and ISO 6507-2 specifications
  • Available with Vickers or Knoop indenters
  • Large easy-to-use touch control liquid crystal display console for tester operation and hardness readout
  • Measured data batching with user selection of batch size and hardness limits for Pass/Fail indication
  • Statistical display of data with editing and printing options.

Hardness Testing Systems


Fiber Optic Polisher
Item Code: Fiber-Optics-Polisher

FibrMet Portable Fiber Optic Polisher

  • Ideal for flat polished connectors      
  • Produces radiused polish with addition of resilient rubber pad      
  • Angle adapters available       
  • Precision Teflon bearing shaft      
  • Adjustable polishing stop to ensure controlled end-length      
  • Portable design complete with storage compartment for polishing discs and carrying strap      
  • Simple connector adapters compatible with commercially available connectors and bare optical fibers      
  • Capability for polishing APC (Angled Physical Contact) connectors

Fibrskope 3 Portable Microscope     


  • Light weight (17.3 oz.) compact design      
  • High resolution optics      
  • Durable impact resistant, high density plastic body      
  • Available in 200x, 400x, and 200x-400x zoom models      
  • Over 70 snap-in connector adapters available      
  • Includes four quick-change fiber optic connectors adapters      
  • Long-life LED lighting system      
  • Precision fine focus       
  • Available in standard and economy packages

Fiber Optic Polisher


Cross Sectioning System
Item Code: Buehler-Electronics

MPC™ 2000 Cross-Sectioning System

  • Semi-Automatic System designed to accurately cross-section a pre-specified point in an Integrated Circuit (IC) specimen     
  • Accurate cross-sectioning within ± 1 micron of target feature eliminates fear of grinding beyond the plane of interest      
  • Reduce the number of grinding steps resulting in increased specimen through put and productivity      
  • Accessory microscope makes specimen tilt alignment simple      
  • Remote Digital Display provides the freedom to position the micrometer readout in a convenient place, while enlarging the display or enhanced readability      
  • Variable speed motor of 1-50 rpm

MicroPrecise Tri-Point Polisher Kit
 
  • Wedge Polishing and Cross-Sectioning Kit for TEM, SEM and LOM Sample Preparation      
  • Mounting Bracket with Retractable Support for Inverted Stage Microscope Viewing      
  • Adjustable Support Leg for Stereo Microscope Viewing
  • Available with Standard Stainless Steel, or Non-rotating Micrometers

MPC™ 3000 Micro Precise Back-Side Grinding System
 
  • Backside thinning of flip chip devices for thermal emissions studies   
  • Automated leveling      
  • Digital micrometer adjustment to control sample height
  • Positioning accuracy of ± 2.5um      
  • Diamond down stops which ensure removal of only the desired quantity of material      
  • Vacuum mounting of the specimens      
  • Precision lapped stainless steel grinding wheel      
  • Variable speed grinding wheel 10-500 rpm

NelsonZimmer® 2000 High Volume Printed Wiring Board
Preparation System

  • High volume, printed wiring board (PWB) preparation system developed to accurately and reproducibly cross-section PWB's      
  • Easy-to-use system allows multiple users and laboratory metallographers, even those not familiar with specimen preparation techniques, to get quick, accurate centerline cross-sections      
  • Reproducible accuracy with through-hole diameters to 0.008" (200um)      
  • Meets stringent military specifications MIL-PRF-55110      
  • Cross-section 36 coupons (72 holes) at one time.

Cross Sectioning System


Geological Cutter
Item Code: Petrography

Buehler Guide to Petrography       

Specimen Preparation Stages

  • Sectioning Specimen     
  • Impregnation & Encapsulation      
  • Trimming      
  • Surface Preparation Prior to Bonding      
  • Bonding      
  • Resectioning      
  • Grinding      
  • Polishing      
  • Microscopic Examination      
  • Image Analysis & Capture

Delta  PetroCut Geological Cutter


  • Manually operated bench-top cutter      
  • For manually sectioning slices from rock specimens      
Features:

  • 10" (254mm) diamond blade capacity     
  • Recirculating coolant      
  • 3.75" (95mm) diameter cutting capacity     
  • X-Y positioning table      
  • Powerfil 4 Hp motor      
  • Safety hood lock and mechanical motor brake     
  • Lighted cutting chamber

Lapro  Slab Saw

  • For sectioning large rocks & specimens      
  • Large capacity, floor-mount cutter      

Features:

  
  • 24" (610mm) blade capacity      
  • Totally enclosed      
  • Hydraulic and dead weight controlled feed systems

Trim Saw
   
Trim Saws are used for Cutting Minerals, Rock and Concrete
  

6" Buehler Trim Saw
   
  • Manual Saw Feed      
  • Self-aligning Table-top for Easy Removal      
  • Adjustable Blade Guard      
  • Optional Rock Vise      
10" Buehler Power Feed Trim Saw

  • Automatic Saw Feed and Shut Off      
  • Automatic Saw Feed and Shut Off      
  • Hand-held Vice for Trimming      
  • Toggle Switch for Independent Operation

Geological Cutter


Specimen Preparation Equipment
Item Code: Biomedical-Industry

Technology is on the forefront of medicine, producing innovative lifesaving and life-enhancing products. Whether the application is for orthodontic, orthopedic or cardiovascular needs, you can count on Buehler to deliver high-quality laboratory specimen preparation equipment and imaging products. Our company serves pharmaceutical, medical device, surgical appliance and instrument manufacturers.

Buehler assists customers that work with a wide array of medical materials which include shape memory alloys, ceramics, stainless steels, polymers, titanium and nitinol in various stages of manufacturing. These materials may be coated to increase wear resistance, reduce corrosion, or to enhance bonding while reducing the body’s chance for post surgical infection and implant rejection. It is imperative that all coatings remain intact and free of damage when preparing a sample for microanalysis. Buehler provides the preparation equipment, image analysis system, consumables and methodology to analyze your specimens.

Many prominent hospital and research institutions do work with thin sections for  micro-radiography or for microstructure studies. With our equipment you can prepare a biomaterial containing an implant, 100 microns or less, with Buehler’s knowledgeable technical support. Additionally, degeneration or regeneration of bone, penetration of tumors and the like, or ingrowths of tissue into porous implants may be observed for information.

Buehler offers a full line of abrasive and precision sectioning saws and wafering blades each designed to perform a specific function. Choosing the proper blade is important to obtain an excellent surface on biomaterial, ferrous materials or non metallic materials. Once your specimen is properly sectioned and mounted choose from our full line of grinders/polishers that can be fully automated to meet the most demanding laboratory requirements. Whether it is microstructure analysis, hardness testing, image capture or full image analysis, Buehler can meet your requirements with our OmniMet® Image Analysis System.

Specimen Preparation Equipment


Ultramet Sonic Cleaners
Item Code: Preparation-Accessories

UltraMet  Sonic Cleaners 
 
   
  • Cleans specimens faster, more thoroughly and safer than most other methods      
  • Cavitation (microscopic scrubbing) action and degas feature deep clean to remove dirt, grease, wax and oils
  • Eliminates problems which result from dirty specimens during the mounting process
  • Quickly removes grinding debris and abrasives from pores and cracks to prevent contamination and subsequent specimen preparation steps      
  • Excellent for electronic specimens with soft materials such as gold and lead - tin solders that are prone to scratches resulting from contamination

EpoEase™ Epoxy Dispensing Systems

  • Conveniently dispenses epoxies to correct ratio eliminating tedious weighing operation      
  • Increases specimen consistency by eliminating uncured mounts due to inaccurate weighing, especially for multiple users and less experienced metallographers    
  • Increases lab cleanliness and minimizes exposure to epoxy compounds      
  • Adjustable dispensing volume reduces epoxy waste to improved economy      
  • Productive, one stroke delivery system for most mold sizes up to 1½" (40mm)      
  • For high volume applications, Accessory Mixer Kit dispenses mixed epoxy      
  • Systems accommodate Buehler's full range of proprietary epoxies: EpoXide®, EpoKwick®, EpoThin® and EpoColor™.

Ultramet Sonic Cleaners







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