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Ferrous Foundries

Our clients can avail from us, a wide range of Ferrous Foundries products that are widely used various industries like chemical. These are processed under clean and hygienic environment, and packed using quality packaging material to ensure safety. We also provide customization as per the specifications provided by the clients.

Moulding-Aid & Core Releasing Products

PRODUCTS	FUNCTION	APPLICATION RATE
SANDSEAL POWDER	Core gap filling/ parting line filling	Mix. Powder with water in the ratio 100 : 25 (Powder : water) allow to soak for minimum 12 hr and apply by finger
CORESTIC-8-RED	Core gum for shell core & moulds	Use as it is by applying on shell core surface & moulds
CRAFTCOTE-AVC	Antiveining for cold box and No- Bake core	Take requisite quantity of sand in Muller and add recommended Craftcote-AVC 0.5 to 1.50% by weight of sand. Mix for 2- 3 minutes and then add binder.
SHELLRELEASE-W	Water base shell part	Initially spray throughout the pattern. Subsequently when a fine film of silicon oil is formed on dies / pattern then frequency can be reduce depending on integracy and geometry of the die / pattern.
SHELLRELEASE-K	Mineral oil base shell part	Initially apply the spray throughout the pattern for stripping. Subsequently when a fine film of silicone oil is formed on dies / pattern then the frequency can be reduce depending on integrity and geometry of the die / pattern. Advantage: Temperature drop will be less.

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Sand Binders

PRODUCTS	FUNCTION	APPLICATION RATE
SANDSIL-123	Silicate with builtin breakdown agent	4-5 % by weight of sand.
SANDSIL-123M	Silicate with builtin breakdown agent	4-5 % by weight of sand.

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Coatings

Alcohol Based Coating

Products	Filler Base	Carrier	Form	Specific Gravity	VISCOSITY BY B4 CUP IN SECS (AS IT IS)	Application details & Dilution Rates Recommended Product : Thinner	PRODUCT USED FOR	METALS	STANDARD PACKING
CRAFTANOL – 11 IP	Graphite	IPA	Black liquid	0.98 –1.05	12 – 17	As It Is 100:5 100 : 5	Silicate, Green sand, Dry sand	C.I & Non- Ferrous	50 Kg. PC
CRAFTANOL – 11 M	Graphite	Alcohol	Black liquid	0.98 –1.05	12 – 16	As It Is As It Is As It Is	Silicate, Green sand, Dry sand	C.I & Non- Ferrous	30 Kg. PC
CRAFTANOL – 100 G	Zircon	IPA	White liquid	1.50 –1.60	13 – 15	As It Is As It Is As It Is	Silicate, Green sand, Dry sand	C.I /Steel & Non- Ferrous	30 Kg. PC
CRAFTANOL - 30 Z	Zircon & Mixed Refractory	Alcohol	White liquid	1.47 –1.55	15 -19	As It Is 90 : 10 90 : 10	Silicate, Green sand, Dry sand	Heavy C.I /Steel Castings	40 Kg. PC
CRAFTANOL - 30	Zircon & Alumina	Alcohol	White liquid	1.60 –1.70	14 – 19	As It Is N.A. 100 : 10	Silicate, Green sand, Dry sand	C.I /Steel & Non- Ferrous	40 Kg. PC
CRAFTANOL – 31	Magnesite	Alcohol	Off White Liquid	1. 40–1.50	12 – 20	As It is N. A. 95 : 5	Silicate, Green sand, Dry sand	Manganese Steel	40 Kg. PC
CRAFTANOL – 100	Zircon	IPA	White Thick liquid	2.00 -2.22	N. A.	As It Is N.A. 90 : 10 /100 : 5	Silicate, Green sand, Dry sand	Alloy Steel Castings	40 Kg. Bucket
CRAFTANOL – 256	Zircon	IPA	Green Liquid	1.53– 1.65	16 – 24	As It is N. A. 95 : 5	Silicate, Green sand, Dry sand	Alloy Steel Castings	40 Kg. Bucket
CRAFTANOL – 709	Chil Coat	Alcohol	Pink Liquid	1.14- 1.20	13 – 20	As It is N. A. N. A.	Metal Surface	C.I & Non- Ferrous	30 Kg. PC
CRAFTANOL -2 K	Mixed Refractory	Alcohol	Pink Liquid	1.30 -1.40	N.A.	100: 25 100:.30 100: 30	Silicate, Green sand, Dry sand	C.I & Non- Ferrous	30 Kg.

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Coatings

Water Based Coating

PRODUCT

FILLER BASE

CARRIER

FORM

SPECIFIC GRAVITY

VISCOSITY BY B4 CUP IN SECS (AS IT IS)

Application details
& Dilution Rates
Recommended
Product : Water

BRUSHING DIL

DIPPING DIL

SPRAYING DIL

PRODUCT USED FOR

METALS

STANDARD PACKING

CRAFTCOTE – ZA 100

Zircon

Water

Off- White Paste

2.15– 2.25

N.A.

80 : 20 N.A. 100 : 30

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous, Steel

40 Kg. PC

CRAFTCOTE - 11 (Liquid)

Graphite

Water

Black liquid

1.23 –1.35

18 – 25

As It Is 100 : 15 100 : 15

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

30 Kg. PC

CRAFTCOTE – 21 (Paste)

Graphite

Water

Black Paste

1.40 –1.50

N.A.

100 : 30 1 : 2 N.A.
For core
Filling
(As It Is)

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

40 Kg. PC

CRAFTCOTE PS 519 - L

Alumina- Silicate Mixed Refractory

Water

Reddish liquid

1.60 –170

N.A.

As It Is 100 : 7 N.A.

Polystyrene/PolymethylMetharylate Pattern

C.I, Non- Ferrous

30 Kg. Bucket

CRAFTCOTE - 161 G

Mixed Refractory

Water

Reddish brown liquid

1.25 –1.40

18 – 25

As It Is 100 : 20 100 : 20

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

40 Kg. PC

CRAFTCOTE – 210 (OP)

Mixed Refractory

Water

Reddish brown liquid

1.40 -1.50

N.A

As It Is 100 : 20 100 : 25

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

40 Kg. PC

CRAFTCOTE – 1604 A

Mixed Refractory

Water

Reddish liquid

1.40 –1.52

N.A.

As It Is 100 : 25 100 : 30

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

50 Kg. PC

CRAFTCOTE – 110 (S)

Mixed Refractory

Water

Black liquid

1.30 –1.40

N. A.

As It Is 100 : 25 100 : 30

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

50 Kg. PC

CRAFTCOTE – 3204 (G)

Mixed Refractory

Water

Reddish liquid

1.45 –1.55

N.A.

As It Is 100 : 25 100 : 30

No Bake/Cold Box/Shell/ oil cores

C.I, Non- Ferrous

40 Kg. PC

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Special Coating

PRODUCTS	FUNCTION	APPLICATION
CRAFTCOTE-CEN	Insulating coating	CRAFTCOTE – CEN is recommended for all C.I. Casting. It can be applied by dipping / brushing application. Thick coating to be applied to get good insulating effect. The insulating property of coating reduces the solidification rate of metal. Recommended for reducing the chilling / hardening of metal at thin wall section casting. After applying coating air dry it for 10 to 20 minutes and then dry in oven at 150°C to 160 °C for min. 20 minutes or by torching.To insure moisture free.
CRAFTCOTE-CEN(M)	Centrifugal dicasting coating	Ensure that die is free from foreign material and dust. Stir the coating and dilute it by ratio 100:5 to 100:10 ( i.e. product : water). Apply by spraying on hot die (at die temperature 150° C to 180° C) and coat up to 1mm thickness. If thickness is not achieved in one spray, apply again. Keep the die rotating while spraying CRAFTCOTE – CEN (M), so as to get uniform coating thickness. Now pour the metal. After removing casting, again clean the die surface and apply coating by same procedure.
CRAFTCOTE-SN	Special Inoculation Coating	Apply CRAFTCTOE - SN as it is on sand mould/core by brushing. If the permeability of sand is more then we recommend to have a precoat with zircon or other mixed refractory water based coating. Dry the coating and then apply CRAFTCOTE- SN. Dry it in oven at 120° C for 1 hr. Ensuring removal of moisture from the coating. Mould/ Core is then ready for pouring. Do not apply other coating on CRAFTCOTE- SN.
CRAFTCOTE-TE	SPECIAL CHILLING COAT	CRAFTCOTE - TE is to be applied as it is by brushing or swabbing after uniform mixing. If required coating can be further diluted with water in case thinner coating consistency is needed. Mould or core should be thoroughly dried before pouring the metal. (Do not heavily torch the coating) . Whenever double coating is required take care that the previous coat is thoroughly air dried.
CRAFTCOTE-TES	CHILLING COAT	CRAFTCOTE – TES is to be applied as it is by brushing or swabbing after uniform mixing. Mould or core should be thoroughly dried before pouring the metal. (Do not heavily torch the coating). Whenever double coating is required take care that the previous coat is thoroughly air dried. For economical practice, give first coat of zircon base coating on the portion when CRAFTCOTE – TES is to be used.

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Mr. Praveen B. Nair (Manager Exports)
F-59, Gokul Shirgaon, MIDC
Kolhapur, Maharashtra - 416 234, India
Telephone: +(91)-(231)-2671008/ 2672175

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