We provide Cinochem, corrosion proof cement, which is developed from Cashew Nut Shell Liquid. Cinochem is used in ceramic bricks and tiles for construction of acid resisting tank lining, flooring. It is also used for joining chemical resistant stone and ware pipe lines transporting corrosive fluids like acids, alkalis and plant effluents. This is also ideal for applications in the construction of dilute acid storage tanks as a monolithic lining.

Some of the salient features of Cinochem are as follows:

• Non-porous
• Self hardening
• Relatively plastic in nature
• Resistant to acids & alkalis
• Good bedding material in ceramic bricks
• Absorbs heavy impact on the floor or tanks

Preparation of Cinochem cement mortar

This cement is prepared by combining the powder with liquid  solution to form a  workable  paste. The mixing ratio is 1 part solution to 3 part powders by weight .The ratio is very slightly depending on temperature and working conditions . This cement is chemical  setting cement and requires an accumulating heat of reaction for proper setting and curing.

Application of Cinochem cement mortar

Cinochem cement mortar is buttered on Acid proof brick  using  the  usual  brick  layers  method . Brick /tiles should be cleaned and dry  before  being  laid . Cinochem cement is better for jointing the Chemical resisting brick/tile and stoneware pipes . Cinochem  cement  should be  applied in the dry surface only . It does not set if applied over wet surface . After application of  Cinochem  cement  the area  should  be kept  dry and unused for a minimum period of 5 to 7 days .

We supply corrosion proof cement Furochem which is a combination of Furan liquid and filler with properties such as high chemical resistance, non-porous and low shrinkage. It offers resistance to non-oxidizing acids, alkalis, salts, greases and detergents. However Furochem is not suitable for strong oxidizing acids such as nitric acid. This is designed for jointing acid proof brick and tile for the protection of steel and concrete reaction vessels, storage tanks, sumps, perish, absorption towers, fumes stacks and pickling lines. It is used in the pulps, paper, steel, non- ferrous metals, fertilizer, leather, textile and chemical processing industries.

PREPARATION OF FUROCHEM CEMENT MORTAR:

Furochem cement is prepared by combining Furochem liquid with  Furochem  powder  to  form  a workable mix . The mixing ratio is 1 part liquid to 3 - part  powder  by  weight . The  ratio  is  very slightly  depends  on  Temp.  and  working  condition . Stir  the Furochem liquid thoroughly before using , place 1 part  liquid  in a  suitable shallow mixing pan , add 3 parts of Furochem powder by weight , mix thoroughly and rapidly to form a smooth mortar .

APPLICATION OF FUROCHEM CEMENT:

Furochem cement is buttered on Acid proof  brick  using  the  usual  brick  layers  method  where bedding  and  pointing  cement  is  one . In  case  of  bedding  and  pointing cements are different Furochem is better for pointing to the  joints of  bricks . The  joints  must  be  dry  and  free  from foreign  matter  such  as  construction  dust , Portland  cement , plaster  and  other contaminates which would interfere with the setting of the cement .

STORAGE:

Store Furochem liquid and powder at low temperature in  the  original  unopened  containers  until ready for use.

Our optimum quality anti-corrosive cement Silochem is based on silicate. Silochem is generally used for acid conditions and is suitable for joining Acid resisting brick in construction of vessel, construction of fume chambers and stacks handling hot dry acid fumes and vapors. It is a good bedding material for Acid proof brick/tile and is ideal for joining chemical resisting stone ware pipes.

APPLICATION OF SILOCHEM CEMENT:

Silochem is used for joining Acid resisting brick in construction of vessel is suited for construction of fume chambers and stacks handling hot dry acid fumes and vapours. It is also used for joining chemical  resisting  stone  ware  pipes.  Silochem  is  the  good  bedding  material for Acid proof brick/tile. The concentrate surface needed protection should be dried, clean and rough. The bricks or tiles will be  set with silochem cement  over concrete surface applied with a  suitable an impermeable inter liner.

PREPARATION OF SILOCHEM MORTAR:

• Measure 1 part by weight of Silochem solution into a suitable pan.
• Add slowly and gradually 3 parts by weight Silochem powder and mix thoroughly to form a smooth mortar.
• In hot season very large batches of mortar will become stiff quite rapidly therefore, small clean batches not exceeding 4 to 8kg. will be prepared.
• The cement mortar has to be used before it starts setting.

We offer premium quality chemical resistant cement mortar ‘Sulphochem’. This sulphur based mortar contains plasticizer and inert fillers. The molten version of the mortar is extremely fluid and pours quite easily without lumps. Sulphochem is resistant to oxidizing acids & non-oxidizing acid and the carbon filled Sulphochem exhibits good resistance to Hydrofluoric acid or Fluoride salts.

Sulphochem ingots are broken and are placed in a suitable clean, dry kettle. It is melted over low heat by stirring with metal rod. If Sulphochem is over heated or ignited a tight cover or wet gunny bags shall be kept ready for use in case of fire. Sulphochem mortar burns with a low blue flames. If this should be happen heating should be stopped and the vessel should be covered with the lid or wet gunny bags, until the fire is extinguished. If the mortar thick on over heating it should be allowed to cool and stirred until thin. Care shall be taken that water or damp mortars do not fall or mixed in the heating vessel so as to avoid foaming.

APPLICATION:

The  surface  shall  be  laid  first  with  inter  liner the Acid proof bricks shall be placed on spacer chips. Molten  Sulphochem  mortar  shall  be  poured  through  joints of bricks. In case of vertical surface  joints  of bricks  are covered by applying the paper with adhesive. Sulphochem mortar is poured between the wall surface and bricks.

Sulphochem is resistant to oxidizing acids , non-oxidizing acid. The carbon filled Sulphochem has good resistance to Hydrofluoric acid or Fluoride salts.

We manufacture and supply Epochem – A which is prepared by combining Epochem - A resin with Epochem Hardener and than after mixing with Epochem powder to form a workable mix. This is a chemical resistant mortar which offers hard bonds between concrete and metals. Epochem exhibits superior adhesion to ceramic and glass surface. It is also provides good resistant to non-oxidizing acids, oxidizing acids, alkalis, salts, oil and grease.

Applications:

• Laying Acid proof brick/tile lining
• For jointing Chemical Resistant Stoneware Pipes
• For bedding of the brick or tile
• Used as a monolithic lining in plant area, main hole chambers and for Effluent tanks.

Epochem - A mortar is widely used for laying Acid proof  brick/tile  lining . It  is  also  successfully used for  jointing  Chemical  Resistant. Stoneware  Pipes . When Epochem - A mortar is used for bedding of the brick or tile can be laid on primed surface.

The major  use  of  Epochem - A  mortar is  for  pointing  to Acid/Alkali  Resistant Mandana stone joints. Epochem - A is also considered as pointing material to the Acid proof brick/tile. Epochem - A mortar adheres strongly when applied on the concrete  surface , therefore it can be used as a monolithic lining in plant area , main hole , chambers and for Effluent tanks.

We offer Epochem-P which is a chemical resistant polyester resin based mortar and are developed to provide resistance to chemicals in the construction works. This mortar is resistant to Chlorine dioxide and Sodium hypo chlorite bleach solution. It also exhibits excellent resistant to dilute oxidizing acids, non-oxidizing acids and some solvents at temperature up to 110 degree C.
 
Applications:
 

• Used to joint acid proof tile
• Bleach towers in pulp and paper industry

We manufacture and provide Phenochem which is a phenol resin based corrosion proof cement. It has excellent resistance to sulphuric acid in concentration as high as 92%. Our cement is used with acid proof brick to construct corrosion proof masonry sheathing to protect reaction vessels, storage tanks, pickling tanks, and processing tanks. Phenochem is also ideal to be used in the installation of corrosion proof floors. Phenochem can be easily applied using brick layers techniques and not sticky nor difficult to handle. It offers resistance to non-oxidizing acids, dilute oxidizing acids and agents, salt and most organics solvents. However it should be avoided for use with alkalis, hot alkaline salts or high concentration of oxidizing acids or agents.

PREPARATION OF PHENOCHEM CEMENT:

Phenochem cement is prepared by combining Phenochem resin and Phenochem powder to form a workable mix. The mixing ratio is1 part resin to 3 parts of powder by weight. The ratio will very slightly  depending  on  temperature  and  working  conditions , the   mechanic   preference  and ingredients of fillers selected. When carbon filler is used for preparation the cement mortar 1part of phenochem liquid is mixed with 2parts by weight of phenochem powder.

APPLICATION OF PHENOCHEM CEMENT:

Phenochem cement is buttered on Acid  proof  brick  using the usual brick layer’s method, where bedding and pointing cement  is  one. In  case  of  bedding  and  pointing  cements are  different Phenochem  is  better  for  pointing  to  the  joints  of  bricks.  During  and after completion of the installation the area must be dry and free from foreign matter such as construction dust, Portland cement, plaster and  other  contaminates  which  would  interfere  with  the setting of the cement.

STORAGE LIFE:

Store Phenochem liquid  resin  at low  temperature in the original unopened containers until ready for use. Under this condition liquid resin has storage  life  of  3  to  4  months. Store  Phenochem powder in a cool, dry place, in the original un- opened  containers, the powder has storage life of 1year.

Our premium quality Epochem-C (CTCN) is a two pack systems which includes resin and hardener. It is developed to be used as anti-corrosive coating in chemical, fertilizer, pulp & paper, and pharmaceutical industries. This is a combination of epoxy resin, coal-tar, cardinal and hardener. It is ideal to be applied directly over neat and cleaned surface as primer and finish coat.
 
Application:
 

• M. S. Structure for Corrosive chemical Industries
• M. S. Grills & gates for Residence & Hotels at coastal Zones

 
Characteristics:
 

• Ratio: Resin and Hardener 1:1 part by volume
• Pot Life of mix: 30 TO 50 minutes at 35`C temp
• Viscosity of mix: 2000-4000 CP (Very convenient for brush application)
• Coverage: Mild Steel 3-4 Sq. Mt/kg with 200-250 Microns 2 coats.
• Coats recommended: Two coats at an interval of 24 hrs between the coats.
• Curing: Gets completely cured at room temperature within 5-7 days
• Visual Appearance: On complete curing Glossy Reddish Black.
• Shelf-life: Min 12 months stored at cool and dry place in sealed containers

 

Our optimum quality anticorrosive coating is a two pack system comprising of Epoxy Resin, Cardinal and Hardener. It is developed for applications for coating in chemical, fertilizer, pulp & paper, and pharmaceutical industries. It is ideal for directly applied over neat and cleaned surface as primer and finish coat.
 
Application:
 

• M. S. Structure for Corrosive chemical Industries

 
Characteristics of the Coating:
 

• Ratio: Resin and Hardener 1:0.5 part by weight
• Pot Life of mix: 25 TO 35 minutes at 35⁰C temp
• Viscosity of mix: 2000-4000 CP (Very convenient for brush application)
• Coverage: Mild Steel 3-4 Sq. Mt/kg per coat.
• Coats recommended: Two coats at an interval of 24 hrs between the coats.
• Curing: Gets completely cured at room temperature within 5-7 days
• Visual Appearance: On complete curing Glossy Reddish
• Shelf-life: Min 12 months stored at cool and dry place in sealed containers

EPOCHEM-W is water based epoxy and is a two component based (resin & hardener) air drying systems. It is ideal for applications on damp surface and is odorless, non-flammable and non-toxic. It is also suitable for water tanks.
 
Prominent Technical Properties:
 

• Ratio: Resin 1 PBW
• Hardener 1 PBW
• Pot life of mix: 45-50 min. at 35⁰ C
• Viscosity of mix: Easily Brushable
• Coverage of mix: Rough surface 30-35 Sq. Ft per Kg./mix with 150 microns
• Smooth surface 40-45 Sq. Ft. per Kg/mix with 100 microns
• Curing: Gets completely cured at room temp. Min.24 hrs
• Visual Appearance: On complete curing Transparent Glossy
• Shelf life: Min. 12-15 months, stored at cool and dry place in sealed containers.

 
Field of Application:
 

• Newly caste top slab
• Water Tanks
• Plywood
• Bonding of old
• New concrete

We manufacture and supply premium quality chemical resisting Bitumen Mastic. Our Bitochem-M is acid alkali resisting mastic which is used to offer a protective impervious layer for concrete, brick work steel and other areas. Bitochem-M has good resistance to large number of mildly corrosive conditions. It offers excellent adhesion to concrete surface and is ideal to be used as floor cover against wear and tear. As it contains volatile and slightly toxic solvent, it should be keep away from spark and open flames. Bitochem-M mastic is an invaluable material for use as a preventive coating concrete, brick work wood, iron etc. where corrosion  has  to  be  considered . Its  adhesion  to concrete surface is excellent . It is applied over rough concrete surface previously  primed  with  Bitochem - P primer. For wear and tear as a floor cover, we recommend 15 to 20mm thick layer of  Bitochem mastic compound and for general cover work such as for walls or vertical surface we recommend 12 to 15mm thick layer. Concrete surface must be cleaned and rough. No primer should be applied over smooth, polished and wet surface. After  cleaning  the  concrete surface one coat of Bitochem - P primer  shall  be applied  with  brush  and  allowed to dry thoroughly. The  drying  time  will  depend   upon  the temperature.

Bitochem - M  mastic  shall be broken  into  small  pieces and put into heating vessel then heated . The surface on which  it  is  to  be  applied  should  be  primed  with  Bitochem - P  primer . It is applied with trowel or straight edged piece of wood . The surface shall be put under service after 24 hours of application of mastic . Bitochem - M mastic is not suitable where , there is excessive heat or solvent , mineral oils and greases are anticipated. Bitochem - M primer contains volatile and  slightly toxic solvent , keep away from spark and open flames at working area.