Mailam India Limited

For building up on Hadfield manganese steel.Typical applications are rail sections, rock crushers, jaw crushers, mantles, hammers rollers, bucket teeth,lips,sides etc. Exhibits a strong work hardening tendency under comprehensive and shock loads.

Rutile based flux cored wire mainly for crusher hammers, rollers rails points and crossings,sections where severe impact under heavy load is applicable,work hardening type for joining and build up application.

A low alloy steel flux cored wire for mainly building up purpose on crane wheels, tractors, rails, steels shafts, trunions, gears, undercarriage of earthmoving equipment, excavator pins etc.

Mainly used for hardfacing and build up of tractor roolers, idlers, earthmoving machinery components, mine car wheels, steel mill rollers etc, where metal to metal wear is encountered.On heavier deposits preheating is required.Machinable with carbide tools.

An easy to use flux cored wire having good abrasion and impact resistance with higher hardness.Mainly used for bucket lips, teeth, undersides, cutting edges etc.

A self shielded high carbon high chromium flux cored wire designed specially for extreme gouging abrasion conditions. The weld deposit is primarily used for hardfacing components subjected to extreme abrasion/erosion under moderate/heavy impact loads. The weld deposit contains a high proportion of hard primary chromium carbides in a tough martensitic-secondary carbide eutectic matrix. The weld deposit is non machinable.

A flux cored wire having complex carbide in a tough matrix mainly used for sand and earthmoving equipments bucket teeth, mixer blades, wear plates etc., where one layer of surfacing is required.

A Flux cored wire having complex carbides in a tough matrix especially used for maximum abrasion resistance at higher temperatures. Sieves in steel plant, wear plates, sinter claw breaker in steel plants, cement kilns etc., where abrasion at high temperatures in excess of 600°C is encountered

Martensitic/ Ferritic cored wire used primarily as base layer to have good bonding with base metal, avoiding spalling and restricts carbon pickup.

400 series martensitic cored wire used primarily for hardfacing of steel mill rollers.The weld deposit can withstand abrasion and adhesion,oxidation and stress corrosion cracking,avoid precipitation of chromium carbides along the grain boundries,thermal fatigue,resistance to high temperature tempering and microstructure stability.The elongation and impact strength values are higher than MOA-5414.Also the presence of Mo,Co,V and W improves toughness, resistance to cyclic thermal amd mechanical stresses.

Hardface TIC is a cored wire used for hardfacing components subject to severe abrasion and heavy impact. The weld deposit contains finely dispersed Titanium Carbide particles in a high Chromium martensite matrix. The weld deposit is non machinable

400 series martensitic cored wire used primarily for hardfacing of steel mill rollers and surfacing of valve components.The weld deposit can withstand abrasion and adhension, oxidation and stress corrosion cracking,avoid precipitation of chromium carbides along the grain boundries ,thermal fatigue,resistance to high temperature tempering and microstructure stability

Specially designed for welding of 1.25%Cr -0.50% Mo Steel with high temperature and pressure service conditions in steel pipes of boilers

Specially designed for welding of 0.5% Molybdenum and 1% Chromium and 0.5% Molybdenum steels where high temprature and pressure applications are involved.

Recommended for pressure vessel or fabrication of thicker sections which require subzero impact properties

All position wire for welding of high tensile steels used in machinery, structures bridges requiring service applications down to -40^oC.

Specially designed for welding of 0.5% Molybdenum and 1% Chromium and 0.5% Molybdenum steels where high temperature and pressure applications are involved.

Specially designed for welding of 1.25% Cr-0.5% Mo steels with high temperature and pressure service conditions in steam pipes and boilers.

Specially designed for welding of 2.25% Cr-1.0% Mo steels with high temperature and pressure applications are involved in steam boiler piping,Oil refinery,chemical plants etc.

For welding of CORTEN grade weather resistent steels.

A super heavy coated electrode used for chamfering and gouging and to produce smooth grooves in all positions. The flux coating can withstand high current.

An all position, low hydrogen electrode ideally suited for welding high tensile steels,earthmoving equipments,USS-T1 steels etc., The weld metal is of radiogrphic quality.Tendency for hydrogen induced cracking is reduced by the low hydrogen level in the deposit.

A heavy coated, all position, low hydrogen electrode for welding high tensile steels like USS-T1 steel,earth moving equipments,quenched and tempered steels.The weld metal is of radiographic quality and yields high impact value at sub zero temperature upto -51'C

A medium rutile coated general purpose electrode for all position welding including vertical down with easy detachable slag.Used for welding in fabrication,ship building,storage tanks,busbodies,frame works etc.,

A medium coated,all position electrode with medium penetration,low spatter and easy detachable slag.Used for welding tanks,rails,coaches,boilers,ships,and various fabrication jobs.Operates in all positions including vertical down.

A medium heavy coated,rutile type,all position electrode giving good penetration,low spatter,and easy peeling slag.Weld deposit is of radiographic quality.Application includes pressure pipes, tubes,boilers etc., Best suited for sheet metal welding

A heavy coated, rutile type electrode giving radiographic welds with negligible spatter,very smooth arc and a self peeling slag.Can be used as a touch electrode and gives an excellent bead appearance.Ideal for automobile frames,storage tanks,rail coaches,boilers etc.,

An all position iron powder mild steel electrode giving radiographic welds.The deposition efficiency is 110% approx.An ideal mild steel electrode for obtaining higher welding output with very high current.

An iron powder,low hydrogen type electrode giving radiographic welds with excellent impact properties at sub zero temperatures.Ideal for welding rigid restrained structures,pressure vessels,carbon steels etc.,

A heavy coated,all position,low hydrogen,iron powder type electrodewith excellent creep and heat resisting properties at elevated temperature upto 550'C.Deposit is of radiographic quality.Ideal for welding boiler and refinery chrome moly plates and pipelines.

A super heavy coated, iron powder electrode having a metal recovery of 140% approx.Suitable for fast downhand and horizontal fillet welding giving excellent weld bead finish.Gives radiographic quality welds.

A heavy coated,all position,low hydrogen,iron powder type electrode.Deposit is of radiographic quality and has approximatively 1% Mo and 2.25% Cr and has very good creep and oxidation resistance upto 575'C.Ideal for welding boiler,refinery pipelines and plates of chemical plants having similar Cr-Mo compositions.

A medium heavy coated,low hydrogen, iron powder type electrode giving a weld metal containing 1.5% Mn and 0.6%Ni.Specially developed for welding of high tensile fine grained steels used for tankages,pressure vessels,penstocks,etc.,The electrode gives smooth arc,medium penetration and low spatter.The welds are of radiographic quality.

A medium heavy coated,low hydrogen electrode giving a deposit of radiographic quality.The weld metal offers excellent resistance to atmospheric corrosion.Ideal for welding high tensile steels and weathering steels like CORTEN-A etc.

A heavy coated, all position rutile type,low alloy,high tensile electrode giving a deposit of radiographic quality.Has an excellent atmospheric corrosion resistance.Ideal for welding high tensile steels and weathering steels like CORTEN-A,CORTEN-B etc.,

A low hydrogen,iron powder electrode giving radiographic welds with a smooth arc and least spatter.Ideal for welding heavy duty structures,high tensile steels involving dynamic loading penstocks,earth moving equipments etc.,

A heavy coated,all position,low hydrogen iron powder type electrode.Deposit has 0.5% Mo and hence ideal for welding 0.5% Mo 1%Cr steels.The weld metal has good creep resisting properties.Also ideal for welding boiler plates,tubes,pipelines at elevated temperature upto 540'C.Deposit is of radiographic quality.

A rutile type electrode giving a machinable deposit of hardness 250BHN approximately

A rutile type electrode giving a deposit of hardness 350 BHN approximately and has good resistance to impact.It has good resistance to sliding and friction.

A rutile type electrode giving a non machinable deposit of hardness 600 BHN approximately.An initial buffer layer of Mailex -18/8/6SS is recommended while using on austenitic manganese steels.

A heavy coated,basic type hydrogen controlled iron powder electrode with a smooth arc,medium penetration and least spatter.Gives a hard and non-machinable deposit which can withstand very high abrasion and impact and can only be ground.

A medium heavy coated basic type electrode with a smooth arc and least spatter and works easily even at low currents.Gives an air hardening alloyed cast iron deposit which is extremly hard and resists very high abrasion and moderate impact.Ideal for hardfacing application requiring resistance to scratching or mild grinding abrasions.

A heavy coated,basic type electrode with mild steel core wire giving a deposit of 12%Mn.
Gives a smooth arc,least spatter and also gives a weld deposit of hardness 200BHN in as welded condition which work hardens to over 500BHN under impact.

A heavy coated,low hydrogen type austentic manganeese steel electrode depositing 14% Mn and 4%Ni.The deposit is of workhardening type.Hardness increases from 200BHN in as welded condition to 500BHN under impact.For hard facing applications on mildsteel and low alloy steel buffer a layer of Mailex 18/8/6SS is recommended.

A medium coated electrode for cutting and piercing of all metals in all positions.The coating enables the electrode to cut even at high current without getting overheated.

A heavy coated,mild steel electrode giving a deposit of pure iron which is made highly resistant to corrosion by molten zinc.The weld Deposit is ductile with very low impurities.The arc is smooth and the slag is easily detachable.