Gallant Equipment Private Limited

Various ranges of industrial powder booths are based on a modular concept, which enables each booth to be customized to suit any specific requirement. The size of the Manual & Automatic Booth is determined by the size, the speed and the shape of the object to be coated. The high efficiency cyclone collector recovers as much as 98% plus of the powder exhausted from the booth. It has 2880 rpm motor with highly efficient impeller given a rotary motion which creates a centrifugal force on particles. After filter Bag System for Non-pollution Area.

The simplest powder booths are designed for a single operator to manually apply powder to stationery product other booths are designed so that parts can be conveyed through the enclosure. Conveyorised systems may be designed for manual application from two sides, automatic application, or a combination of both, depending on the system requirements. The particular style, size and number of powder booths needed is related to the product size, the available space, the amount of capital and the volume of product to be coated.

Gallant introduces “Automatic Electrostatic Powder Coating Gun” with control unit providing unbeatable application quality on any metal surface. It has centrifugal force to ensure uniformity & deep penetration. Spraying fineness, Higher transfer efficiency, ease of implementation & adjustment meet guaranteed both a high level of productivity and a superb quality finish.

Features –
All type of coating powders can be sprayed with Gallant Auto Gun on profiles, tubular- shaped, flat or voluminous parts.

These study applicators has been designed particularly for intensive production in high volumes. It can be used from a stationery position or mounted on a reciprocator or oscillator.

Available in a range of sizes, the Gallant reciprocator (GALLAUTO) offers robust construction together with ease of adjustment of the up/down stroke through its high speed variable controller. Manual override is fitted and, where beneficial, can be offered with plc control.

Gallant Offer smooth movement across the entire stroke, and fitted with heavy duty rollers to carry heavy duty loads, Vol-tec reciprocators can be produced with special stroke lengths upon request

Top-quality coating appearance requires meticulously clean, dirt-free powder. An ideal powder system incorporates a well-designed and integrated feed system with top-quality sieving of incoming or recycled powder. Iontech incorporates only time-tested, durable hopper and sieve machinery, built for continuous, productive use.

Gallant offers the full range of Powder / Liquid curing oven – whether electrical, gas or diesel fired. Whether batch type or conveyorised tunnel type. Designed and built specially for Powder & Liquid curing purposes assuring you of low power consumption with uniform temperature throughout the working space in the oven. When a thermostat powder is exposed to elevated temperature, it will begin to melt. As the material begins to melt, it will flow out and then chemically react to form a higher molecular weight polymer in a network-like structure. This cure process, called crosslinking, requires a certain degree of temperature for a certain length of time in order to reach full cure and establish the full film properties that the material was designed for.

A convection oven uses a heat source, most commonly a gas burner, and a fan to heat the interior of an insulated enclosure. Different powder materials require different cure temperatures, commonly in a range between 150-250 degrees Celsius. The part is heated by the hot air in the oven and it in turn conducts heat into the coating. The coating must be held at temperature for a predetermined length of time to reach full cure. So the cure cycle is so many minutes at so many degrees of temperature. The time it takes to bring the metal up to temperature must be added to the cure time requirement to determine the full cycle time in the oven.

Automatic Spray pre-treatment is the most common system for pre-treatment and therefore recommended where the needed space is available. In large scale productions the passage system would be the best and most effective choice with up to maximum 6 meter long work pieces. The control system can be manual or automatic.

Features -

• Effective drain length.
• Vestibules for overspray and vapor.
• Tank designed for long life and easy maintenance.
• Spray risers from stainless steel.
• Nozzle and riser configuration and placement to ensure correct overall treatment.
• Correct type immersion burners to these circumstances.
• Immersion coils from materials to suit chemical.
• Sludge removal hatches on stage tanks.

These types of painting booths are specially designed for heavy and voluminous components which are difficult to handle; like tractors, chassis of vehicles, trailers, earth moving machineries, wagons etc. The fresh air flow; in such painting booth is from top to bottom. The water tank is placed underground; it can be either alkali-proof RCC of fabricated out of MS plates. Depending on the size of the component, the painting booth can be single sided or the double sided. Which means; there shall be single or double extraction chamber, on either or both sides of the component. The fresh air, coming from top of the painting booth takes away the over spray paint particles through metallic grill.

100 KV Electrostatic Powder Coating Machine combine production-proven Powder Spray, Gun & Control technology and performance suitable for all type of jobs with low and mass volume in any Batch & Conveyorised System.

These Spray Paintings Booths meet most of the industrial finishing requirements. The fresh air flows from behind the operator; across the component towards the extraction chamber. That is reason, they are known as SIDE DRAFT spray painting booths. The Paint booth is formed of mainly FOUR parts. Firstly, a WATER TANK which rests on the floor. On the top of water tank is EXTRACTION CHAMBER. EXHAUST FAN is placed on top of the extraction chamber.

PUMP WATER-WASH BOOTHS are often chosen when there is heavy painting or pigment overspray. It allows continuous operation with minimum of down time for maintenance. When extremely high paint pigment accumulation in tank occurs, it is recommended that a sludge removal system be integrated into the booth, allowing for a more continuous paint operation, while saving on sludge removal and disposal costs.