Exploiting the extensive skills and expertise of our deft professionals, we develop world standard high-speed cut and form machinery for axial. These machines are designed in compliance to global standards and effectively meet the requirements of our customer. Some of their structural specialties are:

• These are manually operated and have high speed to cut and form machines. They are specially used in processing axial components right from 1/8 watt to 2 watt resistors and other types of devices in this range
• These are table-top mountable machines and are capable in handling both taped and loose components
• The rotation of hand levers transport these devices from chutes or tape guides across the whole bending and cutting activities
• The presence of high speed pick-up wheels and tool set present an extensive tool life to the machines. Further, these machines are completely adjustable for various pitch sizes with standardized cut-to blend lengths. These require only 5 minutes to geometrically changing from one component to others. For lot production, these machines are ideal
• These consist unique feeding systems that are central devices of these machines and enable them to provide trouble-free feed of other components from the feeding chutes to machines

Features :

• Production Rates: 4000 to 7000 components per hr- loose feed
  16000 to 20000 components per hr- tape feed
• Drive: Rotary or hand lever

We provide modern and highly advanced technical features bended automatic cut and bend for axial. Our assortment consists of various types of models of these machines, which include

Model: CA ­ 11 -TF/CA -11- LF ­ TF

These are the automatically operated cut and form machines, which are dedicated to axial components, right from 1/8 watt to 2 watt resistors and other required devices. These are table top machinery capable to handle both tape and loose components. Special geared motors are used in these machinery to automatically operate cut-form operations.

The presence of high-speed steel pick-ups wheels and tool sets enable these machinery to have long life service. Further, these machines are fully adjustable for different pitch sizes and cut-to-bend lengths. These machines require only 5 minutes to geometrically changing from component to another. For bulk production, these machines are perfect. In these machines, unique designed loose feeding hopper systems are present as central components. These systems enable our machines in trouble-free feeding activities of components from leading hoppers to machines.

Model: CA ­ 11 Series
Machines of this series are equipped with quick set tooling making pitches. These pitches can be easily adjustable and make the operations simple. A reversible motor is used in our automatic cut and bend M/C to remove improperly feed components and tapes. The advanced version of these machines are used for components counting & tape marking after every 100 components count, without any tears and wears of these components.

Features :

• Production Rate: 4000 ­ 12000 components per hr ­ loose feed
• Drive: Geared motor ­ 230 V operations
• Dimension (L x B x H): 500 X 160 X 300 mm

Our assortment of automatic lead cutting machines has extensive durability and long operational efficiency. These machines consist of various customized designs and functional specifications. Hence they can be used in a wide range of applications. Some of their fictional and structural specializations are as follows:

• These machines are used for automatically lead cutting activities for lose and tape radial components. These have vibratory track feeders to transport loose radial components from the leading end to the rotary lead cutting section and then come back to the un-loading end of the vibratory track
• To control the conveying speed of these machines, the amplitudes of the vibratory tracks are varied through supplying power packs with these machines. The lead length to be cut can easily be adjusted & set by using suitable track spacers present in these machines
• To get tape radials, the tapes are inserted through the tracks and the cutting rollers pull & cut the leads by getting slight assistance of the operators
• Our machines have cutting capacity of 5000 to 20000 components per hour in either loose or tape feeds depending up on the efficiency level of their operators.

Other Specifications :

• Power: 60 watts, 220V AC
• Production Capacity: 5000 ­ 20000 component per hr
• Feed Type: Both loose and taped radials
• Dimension: 280 X 450 X 225

We present highly sophisticated and precisely developed automatic jumpers, which depict excellent performance efficiencies. Further, their customized designs and well-fabricated finishes enable them to use in a wide range of industry applications. Some of their functional and structural specifications are:

• These are automatic jumpers capable of forming a right angle cut and other wore forms. The pitches and length sizes control spanning from 2 mm to 40 mm
• The presence of bare tinned copper wires are de-reeled from spools by using specially de-reeling devices and then let them to fed the wire straighteners
• Wires are strengthened in two planes and then they are allowed to pass through the feed units. The feed units meter the wire length as per the jumper links formed per hr
• The blend angles can be varied from 100 to 90 through adjusting the tools. Machines exercise a very high tolerance of ± 0.5% on the length of one of the best legs or total length

Other Specifications

• Cut to bend length: 4.5 mm
• Pitch tolerance: ± 0.5 mm
• Cut-to-bend length: ± 0.5 mm
• Production rates: 3500 jumpers per hr

The robust designs and customized features of our wire sizing machines are highly appreciated through out the entire industry arena. They are offered in affordable prices. Some of their functional specifications are:

• Our most appreciated wire sizing machine model WSC 50 has high capacity in sizing different types of wires. This model is equally suitable for solid section copper enamel wires that has to be sized before winding process
• The normal size range of these machines varies from 0.5 meter to 2.5 meter. Apart from these two sizes, other sizes are custom made
• These machines are electro-pneumatic, rotary fly arms floor mountable machines. Each of the fly arms is provided with a dedicated “cut” and “clamp” head, which operates in synchronized cycle to bring suitable size in wires as per the length set on the fly arms
• These machines consist As-induction motors for power supply to the fly arms and also in receiving compresses air powers to the cut and clamp heads on the fly arms
• The wire sizes vary from 1mm to 12 mm diameters with a production rate up to 2500 per hr

Other Specifications :

• Power: 500 watts @ 220 V AC & compressed air @ 1.0 cfm at 60 psi.
• Production Capacity: 1 ­ 12 mm wire dia & up to 2500 m/hr.
• Weight/Dimension: 60 kg: 1000 x 1000 x 1200 mm.

We have high proficiency in manufacturing flawless range of high performance wire sizing cum stripping machines. These machines exhibit uninterrupted long service life and have high demand among various industry clients. The most demanding model of these machinery that is present in our product assortment is WSS -100. Some of their structural and functional specifications are:

• These are automatic wire sizing and stripping machines used to cut and strip of all types of solid insulations like rubber and PVC
• These are electro pneumatic machines used in processing wires @ 400 to 600 meter per hour. The sizing range of cut wires varies from 5 to 40 inches and the stripping length range varies from 3 mm to 20 mm.
• Their sizing and stripping operations are carried in by customized air-operated cut-strip tool heads
• For optimal operation of these machines, the desired strip lengths are set on the “cut-strip” tool heads. Further, the desired wire length is set through 4 digit “wire length” thumb wheel switches
• Drag-free feed of wire is maintained to the machines through a spool-holder or wire de-realer, which are supplied along with these machines

Other Specifications :

• Power: 200 watts, 220 V AC. and compressed air @ 3.5 cfm.
• Drive: AC induction or synchronized motors and pneumatic cylinders.
• Production Rate: 400 to 600 meter per hr.
• Wire sizing range: 5” to 40”.
• Weight: 450 kg approx.
• Dimension: 600 X 600 X 500 mm.
• Stripped length range: 3 mm to 20 mm variable for both ends.

The most demanding model of our enamel wire stripping machines is WST-05T, which is totally adjustable rotary wire stripper. Our stripping machines of this model process solid-thin-film wires made from any materials. Some of the functional and constructional specifications of these machines are:

• The stripper strips, polyamide, polyurethane, poly-gold, urea, metal plating, solder from the surface of the solid base or core metal wire with ease and cent percent efficiency
• The customized rotary chuck is the hear of these machines, which is fastened with tungsten carbide stripping jaws. These jaws are adjustable for any kind of wire dimension
• These jaws or profiled or beak chucks allow stripping of wire ends on pre-wound bobbins and coils with the least clearance and depths
• With the use of reversible motor powering, the tool life gets doubled
• The stripping blades can be well adjusted for all type of wire diameters and depth of stripping
• Besides stripping the enamel coating, it can also be used to remove oxide deposits from component leads

Other Specifications :

• Power: 200 watts, 220 V AC.
• Drive: 1440 RPM, reversible motor.
• Wire diameter capacity: 26 SWG to 8 SWG.
• Stripped length: 3 mm to 40 mm.
• Dimension: 350 X 200 X 250 mm.

We offer standardized range of pneumatic wire strippers in varied custom-made design and functional specifications. The highly appreciated models of these machines are WSP -07 & WSP ­ 9. Some their structural and functional specifications are:

• These machines are used where only stripping is required without twisting the stands
• To get better functional results, the operators of these machines have to place the wires in the stripping jaws and actuate the fool-switch to perform the stripping operations
• The machines are suitable and adjustable for any type of wore diameter between 1 mm to 4 mm and other

Other Specifications :

• Power: 50 watt @ 220 V AC and compressed air @ 0.5 cfm at 60 psi.
• Drive: Pneumatic cylinder through solenoid value.
• Production Range: 100 to 2000 end per hr.
• Wire Diameter: 1 mm to 4 mm to WSP ­ 07.
• Weight & Dimension: 25 kg and 400 X 400 X 150.

The various structural and functional features of our automatic DIP soldering systems are:

We have designed and developed these systems by using our state-of-the-art infrastructure facilities. These machines effectively meet various requirements of all types of soldering processes. These are further, suitable for soldering single sided, PTH, multi layered PCBs and most intricate hybrid assemblies consist precisely designed temperature controllers, unique counter balanced top loading frames and robust heaters.

The most preferred model of such soldering systems is our assortment is DS-01. This model consists of motorized drive and a timer of 0.6 second for the movement of PCB during the soldering operations. The motorized drive unit controls all the operations.

Other highly preferred model of our collections is DS-02. This model is the semi automatic soldering system with a top frame. This top frame is suitable for holding either PCB directly or mounted on a separate carrier.

Various Sizes of our Soldering Systems :

Bath Size	PCB Size	Solder Capacity	Power Required
8” X 7”	6” X 6”	12 kg	1.0 Kw
14” X 13”	12” X 12”	32 kg	1.4 Kw
18” X 14”	17” X 13”	42 kg	1.8 Kw

Other Specifications :

• Bath Depth: 40 mm
• Operating bath depth: Maximum 35 mm & minimum 25 mm.
• Heat-up Time: 45 mins.
• Soldering Cycle Time: 2-6 seconds.
• Production Level: 60 PCBs per hr.

The model name of our auto wave rework stations is SMDR-10. These machines are completely automatically operated and used for soldering and de-soldering functions. These stations employ infrared, focused beams reverse PCB pre-heaters for preheating SMDs.

These consist specials triple parametric control systems. The heat guns are automatically lowered by the use of servo controlled motors. All the functional parameters are automatically controlled. A set of nozzle adapters are used to handle varied devices types & outlines.

Other Specifications :

• Power: 1000 watts, 220 V AC
• Air: 2 CFM at 40 Psi
• Dimensions: 800 X 650 X 600 mm
• Weight: 30 Kg
• Temp. Range: 100 to 400 degree C
• Tolerance range: ± 3 degree C
• Soldering & De-Soldering time: 0-6 seconds

Under the category of Wave Soldering Systems, we offer the following two models:

SLW-B Range of Wave Soldering Systems: It is an economy model with compact structure / foam-fluxer, IR pre heater, laminar solder wave, chain conveyor, digital temperature controller single or dual SMD wave option. It comes with the following technical specifications:

• Wave Width: 200mm, 310mm, 360mm.
• Solder Capacity: 85kg, 110kg, 140 kg
• Power Capacity: 5.5KW, 7.5KW, 8.0KW

Under the category of Re - flow Soldering Systems, we offer the following two models:

SLR Range of Re - flow Soldering Systems: SMD components by reflow process / long - waves - length, parabolic quartz heaters / 3 zone / 5 zone /infinite temperature profiles, heating zone width 150mm / 310mm / 360mm capacity PCB area 7.5 sqm./ hr / 15 sqm./ hr / 18 sqm./ hr.