Specification

Linear Capacity of Fabrics - Mtrs.	120	180	240	300
Working speed mtrs/min. Min to Max	4-40	4-40	4-40	4-40
Dwell time - mints. Min - Max	3-30	4.5-45	5.5-55	75.-75
Temp, while working at sat steam "C	102-105	102-105	102-105	102-105
Temp, while working at IIT conditions °C	165-180	165-180	165-180	165-180
Average steam consumption in kgs./hr.at 2kg. per sq. cm, & for 1350 mm Roller width machine	250/300	300/400	400/450	450/550
Steam feeding line for dry steam at 3 kg. per sq. cm.	38mm	50mm	50mm	65mm
Installed Electric Power with External Steam Superheated	8KW	8KW	10.5KW	10.5KW
Installed Electric Power with Thermic Fluid Superheating	11KW	14KW	16.5KW	16.5KW
LENGTH OF THE M/C IN METERS	6.9	8.1	9.25	10.5
WIDTH OF THE M/C IN METERS	II + 1.65	II + 1.65	II+ 1.65	II + 1.65
HEIGHT OF THE M/C IN METERS *	6	6	6	6
H = Roller width (Open bottom)
HEIGHT OF THE MACHINE (Close Bottom)	4.5	4.5	4.5	4.5

Print Resolution: upto 720dpi

Maximum print width: 598-2571mm according to Zund plotter sizes

Maximum print length: 800-90mm according to ptotter sizes
Automated print-head clean

Ink supply system

Continuous supply with individual low level warning

Material handling

Standard acryl table

Maximum thickness: S800 XL1200 upto75mm, XL1600 XXL3000upt100mm

Print controller

PC based
Software with step and repeal function
File format HP-RTL

Print speed

720 dpi 6m2/hr bidirectional
360 dpi I2m2/hr bidirectional

Inkjet Engraving in 3 Simple Steps

• Screen Coating
• Marking
• Exposing

Texsoco Inkjet Engraver is the most economic and easiest way to engrave screens. It is sufficient economical and excellent is precise and being digital gives consistent result.

Unlike laser which is expansive and difficult to handle, inkjet engravers systems can be handled by many people at shop floor level.

Inkjet Engraver

• Process Needs:
1. No burning process involved which is unsafe.
2. Unlike laser no cooling system required for the heat generated.

• Water Power:
1. No collection of waste from burning.
2. Electricity as low as 2.5 kva against 15 kva + on laser.

• Cost:
1. Head coat is 15 to 30 times cheaper.

Economical

Inkjet engravers use only consumable like a UV protective ink. The ink cost for one screen is around Rs. 40 to Rs. 80. It has no limitation, where as the laser head has to be replaced after every 15,000 to 20,000 hours of usage. The cost is very high on these laser heads.

More Reliable

The chances of error in a labour based country is high unlike technology where an engraved screens with a mistake is useless however in inkjet you can check your marked design before exposing which means you can wash the screen if there is any mistake.

Easy Maintaince

As inkjet engraving is a unique way of marking and does not do anything to the surface of the screen. It is also easy to reuse the screen.

Quality of Excellence

Inkjet engraver is digitally controlled with PC easy to use the process to engrave a scree is very simple and easy.

User Friendly

Unlike laser technology where you need experienced engineers the inkjet technology is easy to maintain and the heads are also cost effective and can be replaced easily.

Features:-

•Unattendend high speed printing
•Any fabric including Lycra, Knits, Chiffon
•Unlimitted link supply for continous printing.

Specifications

HEADS

•TYPE HEIGHT:- Piezo electric drop on demand 180 Nozzle * 8 Colours * 2 Line staggered layout

PRINTING MODE 1:-

•Pass:- 2/3/4/6/8/12/16 pass.
•Diection:- Un/Bi direction.
•Speed:- Normal/High
•Resolution:- 720*720, 360*720, 360*540, 360*360 (dpi)

PRINTING ACCURACY

•Distance Accuracy:- Absolute: 0.3mm (0.118)0.3% whichever is geater.
•Perpendicularity:- 0.5mm/100m (0.2”/139.4”)

INKS

•Type:- Reactive dye/Acid dye/Disperse dye.
•Quantity:- 16 Refilled Cartridges,Tubes from ink.
•Supply:- Continuous ink supply.
•Capacity:- Refillable.

MAX PRINT SIZE

•Size:- 1620mm (64inch).

MEDIA

•Size:- Max. 1650mm/Min. 20mm
•Set Method:- Manual by Media set lever
•Print Face:- Face Inn. Out
•Diameter:- Max. 180mm
•Core:- Core Die 3inch (7602mm)/2inch (50.8mm)/1.5inch (38.1mm)
•Weight:- Max 15Kg
•Type:- Cotton/Silk/Polyester (Pre-Treatment*2)

TAKE-UP DEVICE

•Dual Controlled automatic media take-up device

INTERFACE

IEEE-1394/IEEE-1284

POWER

AC100-240V +/- 10%(Automatic change) 50/60Hz +/- 1Hz.

POWER CONSUMPTION

Less than 1 KVA

DRYER

Dryern with control

OPERATIONAL ENVIRONMENTS

•Acceptable:- 5C – 30C
•Relative Humidity:- 35-65% Rh (No condensation)
•Temperature:- 18C – 25C
•Grade Temperature:- Less than + 10C/h
•Dust:- Office Level.

WEIGHT

•Less then 300Kg

DIMENSION:-

•Width:- 2750mm
•Length:- 780mm
•Height:- 1350mm

Featuring

•An unprecedented high quality process image printed on dark & light color garments.

•One click process printing on dark garments.

•Super white TM-Kornit special highlight white stress.

•Double Productivity - Process includes parallel handling of 2 garments.

Kornit 931D Advantages

•Innovative tools for white layers & SuperWhite separations.

•No set up time.

•No plates preprations.

•One-man mass production,

•Cost saving - operation costs, labour costs, space costs, ink costs.

•Flexibility - highest profibility for small and medium print runs.

•Full 4 process color prints on dark & light garments.

Features

•The maximum exploitation of the heated surface of the printing cylinder (the part covered by the tubular felt) permits the best possible production with no heat dispersion.

•The minimal dimension of this machine allow for easy operation even in limited spaces by NON-specialized workers.

•The machine can be completed with a mobile work table, to be placed at the entry of the machine,to facilitate the printing of pre-cut pieces of fabric/printing paper in sheets.

•All movements by independent motors which are all synchronized, thus avoiding chains and variable pulley systems.

•The printing cylinder (diameter mm.350) uses a heating system patented by MontiAntonio, with central resistors in a vacuum sealed oil bath. This method guarantees perfect uniformity of temperature on the entire surface of the printing cylinder thanks to the continous circulation of the oil, maintaining an extremely low electrical consumption.

•Special motors for automatic constant tension for paper in eixt of the machine (both printing paper and protection paper).

•The NOMEX felt gurantees optimum printing results and a long working life.

•Built-in security system for protection in case of power loss and compressed air loss.

•Weekly programmer for setting machine start-up and shut-down times.

•The upper pressing cylinder (silicone coated) on the Mod. 903, besides being used for printing PVC, may also be used for small ther-mobonding productions.

Design And Construction

•Three Pass Full Wet Back design with Nil refractory rear end to give highest thermal efficiency.

•Computer rating and aptimised design to provide maximum stead generation per unit heating surface.

•Conservatively sized grate area for effective spread of fuel to promotion good combustion.

•Manufactured to highest quality standards, meeting latest IBR, (International codes like BS, ASME)

•Flue tube provided with Bowling Hoops/stiffner rings to take care expansion to reduce thermal stresses.

•Adequately sized ID fan to meet the draft losses and maintain fuance draft.

•Internal separator ensures good quality, dry stream.

•Unique grate bar design to select air opening to suit fuel size and quality.

•Ergonomically designed Fire doors and ash discharge openings facilitate ease of fuel feeding and ash removal.

•Stringent quality standards for materials and manufacture to give high durablity of components.

•Sound selection and acceptance norms for all accessories including pumps, motors, fans, valves etc. to ensure smooth and trouble free operation.

•Smooth hinged door mechanism for smoke boxes for easy tube cleanings.

•NIL Rear End refractory maintenance due to full wet back design.

•Engineering, selection and manufacture of components to provide maximum saftey, high efficency, smooth operation and easy, low maintenance.

Purpose

The engraving of rotary nickel screens by the direct emulsion method using heat curing.

Properties

High resolution emulsion for universal use. Easily processed standard emulsion with excellent resistance. Available in container size of 10 Kg.& 30 Kg. Blue color (white color available on request) with at least 6 months shelf life from the date of manufacturing. Storage to be done in dark place with temperature not exceeding 30°C.

Application & Coating

Proportionately sensitize 1,000 g Photo emulsion with 50 gm Sensitizer. There are two ways of coating with Photo emulsion: Hand Coating and Machine Coating. Following steps needs to be followed under:

• Hand Coating:

(a) Round reinforcing rings should be inserted at each end of the cylinder, that should be placed in an up-right position. The emulsion should be applied at an even speed, approx. 50cm/sec, using a circular rubber squeegee. The coating should be applied starting at the base and working up to the top of the cylinder.

(b) Depending on the screen mesh count, 2 or 3 additional coats should follow, with intermediate drying in between coats at a temperature of 20-30°C. A drying cabinet with air circulation is recommended for this process.

(c) Particular attention should be given to the circular rubber squeegee, with regard to the thickness and quality of the applied coating. The basic requirements for a good squeegee are material thickness and firmness of the rubber, freedom from cracks and dirt and most importantly optimum circumference.

Purpose

STRIPPER is a highly efficient decoating agent for cured rotary nickel screens.

Properties

STRIPPER dissolves heat cured photo emulsions from rotary screens, without attacking the nickel of the cylinders. It is not suitable for decoating flat textile printing screens with polyester or nylon fabrics.

Application

STRIPPER is a two phase product, i.e. It consists of two layers. The upper layer retards the evaporation of the active ingredients in the lower layer, thus reducing the emission of dangerous pollutants. Nevertheless, always keep the container closed. Shake well before taking small quantities out of the original container. Thoroughly clean the printing ink from the rotary screen, then immerse into a bath with STRIPPER R-300. The reaction time is 10-15 min. However, it depends on screen age type of photo emulsion used and heat curing temperature. Then spray off the softened photo emulsion with a powerful water spray.

Purpose

DEGREASER is a highly efficient cleaning and degreasing agent or printing screens. It is suitable for all common mesh types and prevents pinholes and surface deterioration.

Properties

It is a highly efficient agent that emulsifies dirt and grease, thus making them water soluble. The formulation of the product has been specially adapted to meet the requirement of textile and screen printing industries.

Application

Squirt a few drops of DEGREASER onto the screen and brush on sides until the foam is equally distributed. Then rinse with water until it runs free of foam. After drying, the screen is ready for coating. it is recommended that cleaning and degreasing is always carried out shortly before the screen is to be coated, thus eliminating new contamination, which may occur if screen are stored for longer periods.

Purpose

ENDRING REMOVER is used for the removal of end rings from rotary screens. The end rings can be removed after Endring Remover has dissolved the adhesive bond.

Properties

It is an aggressive solvent mixture. It has been specially developed for the removal of adhesive bonds between rotary screens and end ring.
Adhesives based on epoxy resins are attacked and softened so that end rings can be easily removed from the screen .

Application

Immerse the rotary screen into a container filled with ENDRING REMOVER so that the adhesive bond is completely covered by it. After a reaction time of about 20-30 min, remove end ring by inserting razor blade or sharp knife between screen and end ring. The reaction time depends on the type of adhesive used and its application (e.g. Heatcuring).

Purpose

DYESTUFF REMOVER is used for removal of various types of choke-up in Nickel screens caused by dyes and other chemicals.

Properties

It is an aggressive solvent mixture. It has been specially developed for removal of stubborn stains and choke-up screens caused while printing by dyes and chemicals.

Application

Take a piece of cotton and soak it in water. Remove the excess water and then soak in DYESTUFF REMOVER. With this scrub
the screen inside out for 2 min, wherever choke-up is seen. Reaction time depends on type of screen and the condition of choke-up.