Dali & Samir Engineering Pvt. Ltd. (D & S) is a progressive & reputed medium scale industry manufacturing a range of sheet metal components and exhaust systems like automotive fuel tanks, surge tanks, oil pans, aluminum storage tanks, etc., for the automotive & non automotive sectors since 1972. We are original Equipment (OE) manufacturers and suppliers of Auxiliary Fuel Tanks, Liquid Storage Tanks, Automotive Fuel Tanks, Aluminum Storage Tanks, Hydraulic Tanks, Vacuum Tanks, Radiator Frames & other assemblies for the entire range of Trucks, MUV's, SUV's and Cars to Tata Motors, (India's largest automobile company and the world's fourth largest Commercial Vehicle manufacturer) and Exhaust systems (mufflers) to Bajaj Auto Ltd., (World's second largest manufacturer of two wheelers). We are also supplying Aluminium and Galvanised Radiator Surge Tanks for M/s Tata Toyo Radiators. We were supplying Exhaust Silencers to Bajaj Auto 2-Wheelers -specially Scooters with conventional Exhaust Systems as well as such assemblies fitted with Catalytic Converters for scooters, motorcycles and mopeds. A Fully integrated modern facility has been setup at Rudrapur,Uttaranchal with heavy Pressing, fabrication and Conveyorised Paint Shop.
Organization and Management
Madhav C Salian is our Chairman and Managing Director. He is the founder of D&S. He was the General Manager (Finance) with M/s Bajaj Auto Ltd.
Samir Salian is a Director. He is an engineer. He is in-charge of Manufacturing and Technology upgradation.
Sandesh Salian is a Director. He is in charge of Finance & Commercial areas. He has completed his MBA from Cardiff Business School, UK with a dissertation in Lean Manufacturing. T V Shenoy is Director (Operations) & CEO
Karunakar G. Shetty is the Vice President (Commercial). He looks after finance function across all plants.
Technology
With over 3 decades of expertise in manufacture of Fuel Tanks, D&S has developed the capabilities to manufacture a variety of components including Radiator Frames, Pressurised tanks for Hydraulic Reservoirs and Radiator Surge Tanks in Galvanised Steel and Aluminium. We have extensive experience in fabricating assemblies in a variety of coated sheets. We partner with Tata Motors for Research & Development. We also have access in Pune to the Automobile Research Association of India 'ARAI'& 'Auto Cluster’ which have state-of-the-art facilities for evaluating, testing, automobile components. We continue to do improvements and modifications for reducing cost and improve productivity.
State-Of-The-Art-Facility
Press Shop
D & S has a wide range of presses ranging from 10 tons to 630 tons at its plants. The Press Shop also has a die maintenance setup. D & S uses preventive maintenance & first piece inspection to ensure repeatability of its press components. A Heavy Press Shop is now operational at Chakan facility-630 T imported Hydraulic Press, 400 T Double Action Hydraulic Press, 500 T (2Nos.) imported mechanical Presses, with NC shearing machine.
Tool Room
D & S has a modern Tool Room with precise and versatile facilities to design & manufacture Press Tools, Welding Fixtures, Relation Guages etc. It is manned by over 30 skilled personnel. Software such as Unigraphics are deployed for surface modeling and tool path generation. This ensures rapid manufacture and accuracy of tooling & fixtures.
Fabrication Shop
The Fabricating Shop is well equipped with State-of-the Art facilities for Seam Welding, Spot Welding, MIG/MAG Welding, Gas Welding, TIG Welding, AC/DC TIG Welding.
Paint Shops & Powder Coating
D & S, Chinchwad has an excellent paint facility. The Paint Shop is conveyorised with a twin bake facility. Electrostatic painting facility is available to carryout uniform coating of complex assemblies. In addition Heat Resistant Painting facilities are also available. D & S has a well equipped Laboratory comprising Salt Spray Chamber, Hardness Tester, Cross Cut Tester & Digital DFT Meters.An updated Effluent treatment plant treats process water to ensure a Cleaner & Greener tomorrow. A similar facility has been setup at Uttaranchal. A Conveyorised Powder Coating facility has been setup at ourChakan Plant.
Products
Fuel Tanks for LCVs, MCVs, HCVs & Cars with shell pressing in-house
Radiator Surge Tanks & Radiator Frames
Pressed parts and Fabricated assemblies
Heavy Press components
Tubular Assemblies
Hydraulic Tanks for LCV, MCV, HCVs
Oil Sumps
Production Capacity
The current installed production capacity of Dali & Samir at their plant in Chinchwad is to the tune of over 2000 fuel tanks/day and 1000 exhaust systems/day on a two-shift basis. This translates into a achievable volume of 600,000 fuel tanks per annum and 3,00,000 silencers per annum. In addition a new plant in Chakan is in operation which has a capacity of 800 Fuel Tanks per day. The Rudrapur (Uttarakhand) plant has a capacity of 1000 Tanks and other parts per day.
Quality
We have been awarded ISO TS 16949:2002 certification. Our goods are Self Certified for TATA MOTORS as well as Bajaj Auto, and are Directly Supplied to their lines on a J.I.T. basis. D & S has received recognition from the industry through ACMA''s “Quality” Award.
Future plans
We are in the process of Upgrading and Modernising our manufacturing facilities. Looking at the emerging market scenario, we want to enhance our core competency in 'Fabrication' of Sophisticated engineering products, especially in the Automotive area. We are exploring possibilities of a collaboration where we plan to bring in the latest Technology for setting up the factory, design, manufacture of assemblies for the domestic vehicle manufacturers of two/three/four wheelers. D&S plans to Certify to ISO 14001 in future.
Strengths
Strong Commitment to Value for Customers
Young team in place, with Modern Thinking
D & S has a strong financial position
Strong Manufacturing Infrastructure
We have total integration right from Designing, Tool making to Production
Extensive experience in Fabrication, including Coated Steel Fabrication (Terne Coat, Neotech, Aluminium coated, HLGP, Galvanised Sheets), Stainless Steel, and Aluminum.
Warehouse / Production Capacity
Production Capacity
The current production capacity of Dali & Samir at their plant in Chinchwad is to the tune of 1000 exhaust systems/day and over 1500 fuel tanks/day on a two-shift basis. This translates into a achievable volume of 6,00,000 silencers per annum and 4,50,000 fuel tanks per annum. In addition a new plant in Chakan is in operation which has a capacity of 800 Fuel tanks per day
Clientele
Major Clients:
Tata Motors Ltd. Kirloskar Oil Engines Ltd. JCB Bajaj Auto Tata Toyo Radiator Wipro Infrastructure Engg. Ltd. Asia Motor works Kubota Corp (USA) Tranter (India) Sam Deutz Fahr
Quality Policy / Processes
Achievement of ISO TS 16949 : 2002 certification has been for us an apt recognition of our commitment to quality. For, we, at Dali & Samir have always striven to implement the concept of Continuous Quality Improvement (CQI).
With the usage of appropriate technology and production methods to add value to the system and continuous identification and elimination of wastage, we ensure that our pursuit of excellence continues on the path of TQM culture.
We are implementing system like, Kaizen and lean manufacture to enhance value to our products. We are an 'A' Grade supplier to Bajaj Auto. Our goods are Self Certified for Bajaj Auto as well as Tata Motors. Our goods are Directly Supplied to their lines on a J.I.T. basis. We are Single Source Suppliers for most of our products to Bajaj Auto as well as Tata Motors.
Our sincere and continuous efforts in the field of quality management are recognised by the Component Industry through "Quality Award" for the year 2000-2001 in Small Industry category instituted by Automotive Component Manufacturer Association of india (ACMA), comprising of members engaged in manufacturing components required by the Automobile Industry.
Infrastructure
Fabrication shop: D&S has a completely equipped Fabrication Shop with an entire range of resistance Welding machines including Spot welding machines and Seam Welding Machines. D&S also has a variety of M.I.G. / M.A.G. as well as A.C / D.C. Tig welding machines. D&S also uses Special Purpose welding machines to maintain high quality standards and large volumes.
Press-Shop: D & S has a wide range of presses ranging from 10 tons to 630 tons at its plants. The Press Shop has a full-fledged die maintenance setup. D & S uses preventive maintenance & first piece inspection to ensure repeatability of its press components. A Heavy Press Shop is now operational at Chakan facility-630 T imported Hydraulic Press, 400 T Double Action Hydraulic Press, 500 T (2Nos.) imported mechanical Presses, with NC shearing machine.
Tool Room: D & S has a modern Tool Room with precise and versatile facilities to design & manufacture Press Tools, Welding Fixtures, Relation Guages etc. It is manned by over 30 skilled personnel. Software such as Unigraphics are deployed for surface modeling and tool path generation. This is linked to CNC milling to ensure rapid manufacture and accuracy of tooling & fixtures.
Paint Shop: D&S has a conveyorised Paintshop capable of Liquid Painting Stoving Enamels as well as Heat Resistant Aluminised Painting. The Paint shop has modern Electrostatic Paint Guns as well as conventional HVLP spray painting guns. D&S is also tied up with Assosciate companies for its Powder Coating as well as Plating needs.
Technology: With over 3 decades of expertise in manufacture of Fuel Tanks D&S has developed the capabilities to manufacture a variety of components including Radiator Frames, Pressurised tanks for Hydraulic Reservoirs and Radiator Surge Tanks. D&S has extensive experience in manufacturing products in a different materials like Galvanised Steel, Aluminium as well as a variety of coated sheets including Terne Coated Sheets, Leadfree Neotech Coated Sheets etc. We are partners with Tata Motors and Bajaj Auto for Research & Development. We also have access in Pune to the Automobile Research Association of India "ARAI' and Auto Cluster which have state-of-the -art facilities for evaluating, testing, automobile components. We continue to do improvements and modifications for reducing cost and improve productivity. We also have access in Pune to the Automobile Research Association of India "ARAI' and Auto Cluster which have state-of-the -art facilities for evaluating, testing, automobile components. We continue to do improvements and modifications for reducing cost and improve productivity..
Team / Manpower
Mr.M. C. Salian - Chairman & Managing Director Mr.Samir M. Salian - Director (Technical) Mr.Sandesh M. Salian - Director (Commercial) Mr.K.G.Shetty - Associate Vice President
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