We offer the effective service of component designing. This service includes following:

• Conversion From Metal To Plastics It includes redesigning and reengineering of metal components, to convert them into plastics. This provides advantages of cost reduction and reproduction of consistent quality; piece to piece.
• Plastics Detail Engineering Design & Manufacturing Drawings It is created from the A-surfaces (Designed for Aesthetics). The detail engineering design model is prepared from the point of view of assembly, releasing from mould without undercuts, avoiding post moulding defects like; sink marks, weld lines, warpage, etc.
• Metal Component Engineering Design Designing from sheet metal, sand cast/ pressure die-cast, forged -ferrous / non-ferrous components.It’s a designing suitable for the materials & processes.

We have the ability of designing the Consume Durable or Industrial product from its conceptual stage. We develop a conceptual design of the product, based on the focus of user’s & customer’s needs. The product is designed considering following aspects:

• Better Aesthetics
• Ease Of Assembly
• Ease Of Manufacturing
• Ergonomics & Value Engineering

Some of the product design projects done are as follows:

• A Fully Automatic Washing Machine Design
• Plastics Table Fan False Cover .Car Park Design in FRP
• Energy Energy-Meter Design
• FRP Insulated Testing House

We offer the services of designing & drawing making of – Holding Fixture for post operation of drilling, joining or assembly of plastics / metal components.

• Jigs required for post operations
• Relation Gauges for checking / inspection of plastics / metal components.

If, customer desires we do undertake full responsibility of designing cum manufacturing

We have all the facilities & expertises to create designs of moulds and tools. We are specialized in following types of moulds:

• Injection Mould Designs
• Compression mould designs (Moulds for SMC/DMC)

We are having associations with the expert mould makers ; where We manufacture injection & compression moulds as per our validated mould design. The customer gets the benefit of seeing product design getting reflected accurately in the component matching with the model; thus giving him the best quality product. This way we, also share full responsibility of a product from it’s concept design stage to product designing.

The company fetches a new level of affordability & flexibility towards rapid prototyping. With prototyping, our clients can turn a specific design concept into a prototype. This can be tested for purpose of fit and form. Further, it can even replicate product performance without extra cost or time of conventional prototyping methods. The production of real and physical models from 3D CAD models is done through a highly automatic process known as rapid prototyping. The materials available for rapid prototyping process are similar to ABS or Nylon.

An Engineering design is validated through FEA, for ensuring it’s strength against working load conditions, at desired temperature, resistance to environmental conditions, for avoiding any short term or long term failure of parts in use. Plastic Mould Flow Analysis

• The service of plastic mould flow analysis is one of our most appreciated services. In this service, the plastic prototype used undergoes following types of basic analysis.
• Flow Analysis: Filling analysis to determine the extent of imbalance in melt flow, so that the part geometry can be modified till the melt / flow is at least 90% balanced.
• Cooling Analysis: It enables to design the cooling circuits, which will give uniform temperature all around the mould surface.
• Structural & Warpage Analysis: It gives information on the structural & design deficiencies like molded in stresses & gives its effects on shrinkage / warp age.

We provide complete mould design solutions, to avoid any kind of problems such as warp age, weld lines, silver streaks or air traps. If any product design or mould design modifications are required, then those also will be suggested for getting the good quality and problem free plastics molded components.

2 D Drawing to 3D Model Conversion We have all the requisite facilities to convert 2D drawings to 3D models.

3D Model to 2D Drawing Conversion The 3D models are converted in to 2D-drawings with requisite views & sections. The dimensions are given neatly& desired tolerances are put to suit the assembly, material & process. Examples: SPM Assemblies & part drawings ,precision instruments, Automobile Engineering components etc.

We offer highly effective reverse engineering service to our clients. The working of this service is mentioned below: Latest Mobile White Light Technology We have I-SCAN400 , the 5th Generation mobile White Light 3D scanning technology. The tiny object of 20mm , upto 10 mm big object can be scanned, giving accuracy lowest level upto 10 Microns Our reverse engineering services include following Working Methodology: A part, mould, die or template provided by our clients is physically scanned to capture & model the piece. This data is manipulated as per the needs of our customer:

• Scanning parts & capturing the dimensions in CAD files
• Creation of surfaces from point cloud data
• Resizing of prototype model
• Creation of CAD files from previously handmade models, tools and dies
• Development of multiple size changes from a single model, thus eliminating expensive CAD redesign
• Developing new tools and dies from existing, undocumented, moulds and dies

We undertake full technical project consultancy of following:

• Transferring technical know-how from foreign collaborators
• Making the Indian technology available for designing & developing the product
• Establishing the process of manufacturing the product in factory

We also assist foreign companies for joint ventures on fully acquiring (buying) Indian company or vice-versa. We take the responsibility till the production of pilot lot.

We have association with D-SONICS PVT LTD.’, who are the distributors for ‘SONICS-USA’ Plastic Welding machines, in INDIA & Saarc countries. We are providing a complete solution on’ Joining of Plastics’, including; Component Engineering design, Horn development, Jigs-Fixtures development We deal with the following machines of ‘SONICS’-USA.

• Ultrasonic Plastics welding machines (Bench mounted & Hand Held Gun)
• Vibration Welding Machines
• Spin Welding machines
• Hot-Plate Welding Machines (Being manufactured locally in Mumbai, with our technical skills backed by ‘SONICS’-Technology).

‘D-SONICS’ has full fledged Testing LAB & Workshop, at their office in Vikroli-Mumbai.Thus, we together cater to the customer’s needs totally, providing them complete solutions with machine, Horn, Fixtures & quick sales/ service.

We provide comprehensive CAD-CAM software training programmes in ’Solid Works’ software,’CATIA’to start soon.These programmes are supported by the DOMAIN TRAINING in ‘Product Design with Toolings’ & “Plastics Product Technology”. Till now, we have successfully conducted following:

• 2 days workshop on “Plastics Technology” that was jointly organized by ‘JNEC’ & ‘Institute Of Engineers’, Aurangabad
• Training in ‘Plastics Component Design’ for NTTF-Pune & Bangalore
• Short seminars, workshops for few corporates have been conducted, as per the needs of the industry; in special areas of Product design or plastics Product Technology.

The details of the CAD-CAM courses conducted by us for fresh & working engineers: are as follows:- Short term course in ‘Plastics Product Technology’

• The course is for CAD engineers, mechanical engineers, engineers working in design, QC engineers; who want to know the fundamentals of plastics materials & processes along with product design, mould design & joining of plastics.
• A part time, course of 36 hours duration, on every Thursday for six weeks or on Saturday/Sunday as per the needs of the students

A Full Time Certificate Course in ‘Product Design & Toolings’

• Duration: 3 months ( 180 Hrs.) Evening course
• The engineers successfully completing the course would be given a Job Guarantee.

3D-Modelling Software Training

• Ex. SOLIDWORKS’, ’CATIA-V5’

Note: We give 100% placement service assistance to the engineers, who take training from us. However, they get the jobs very easily thro’ our assistance.

We have good data base of clients, who regularly take manpower from us. We provide them the manpower as per their specific need of domain knowledge & software expertise. Every resume is scanned & analysed by personally talking with the engineer, to understand his needs & skills of expertises. Then, the customer needs are understood & matched with those of candidates, then only the candidate is recommended. We have very good companies including some of the MNCs as our customers. We provide free placement services to students. Hence, those looking for a challenging work & good package can send their resumes, stating salary drawn & expected to :