Deluxe Metal Processing Chemicals Pvt. Ltd.

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Industrial Chemicals

We are engaged in manufacturing and supplying highly effective metal processing chemicals. These are produced from using quality raw chemical. The phosphating chemicals and meproche specialty products are featured with eco-friendliness, purity, exact composition and its stability under different condition. Clients belonging to various industries including automobile, engineering, bearing and steel demands these chemicals frequently from us. Our array comprises of:
Heat Treatment Salts & Chemicals

With our industrial experience of 26 years, we have emerged as one of the prominent manufacturers of heat treatment salts & chemicals. These chemicals are available to our clients in various packing as per their requirements. Featured with accurate composition, purity, non-toxic, the heat treatment salts & chemicals is widely catered to meet the requirements of engineering, steel and automobile industries. We make available preheating salts and neutral hardening salts,carburizing salts  Meproche regenerator and Meproche Economiser. The Meproche regenerator is used to keep the salt bath clean. Meproche Economiser prevents heat loss caused due to radiation and thus maintains the bath temperature . It reduces energy consumption and power cost.

Meproche MN 660 SPL

Specifications include following:

  • Working range 660° C to 930° C,used with economiser
  • Does not allow the formation of oxide film on the jobs
  • Compatible with cyanide and allows easier absorption of carbon
  • It is a preheating salt,used prior to baths of higher temperature ,above 1000 C

Meproche MH 830

  • Meproche MH 830 works efficiently in the temperature range 830° C to 1100° C. It has applications in following:
  • Harden 2% carbon, corrosion resisting steels, 12% chromium tool steels and steels used for cutlery
  • Alternative to Meproche 970 or 1100 for hot working steels. For it, use of regenerator is recommended.

Meproche Acticator
Its working range is 640 C to 950 C.Its is used to activate  and enable easy absorption of cyanide.It is used for low carbon steel,if used with cyanide,else directly used for medium carbon and high carbon steels.

Meproche MH 970

Our Meproche MH 970 works in the temperature range 970° C to 1350° C. It finds application to heat the high speed and hot working steels for obtaining the desired hardening temperature in the above working range. The heat treatment salt avoids decarburisation and scaling of the steels. Some kinds of the steel show decarburisation during hardening with MH 970. It results into a low surface hardness. In this case, MH 971 is recommended to avoid any decarburisation.

Meproche MH 971

Specifications of Meproche MH 971 include following:

  • Working range 970° C to 1350° C
  • Used to harden high speed steel and hot working steels with minimum amount of decarburisation

Meproche MH 1100

Meproche MH 1100 is the most superior quality salt with high purity and contains no moisture. It finds application with regenerator to clean the high salt bath. Deoxidizing agent is present in the regenerator reacting and converting the oxide impurities into slag to prevent decarburisation. Meproche MH 1100 works in the temperature range 950° C to 1350° C.
Meproche N475
Its a nitriding steel.Works at 570 degree C.It is used for finished components.It doesnot distort the job.The case depth is low.For higher case depth air diffusion in the bath has to be incorporated.
CARBURIZING PRODUCTS 
Meproche Ready carb H
Highly activates cyanide type salt.Working range is 760 to 950 C.It cotains minm.50% sod.cyanide.It is used with economiser.Used for carburizing low carbon steels.
Meproche S-55
Working range 760 to 950 C Uses different type of activation.Case Depth upto 2mm is chievable.Used with economiser.
Meproche C 513
Its a carburizing Fluid.Drip feed type.Used for low carbon steel and mild steels.It has cheaper operating salt.No soot formation.Operating temp.950C
Meproche MA
Its a carburizing fluid used in oxygen prode type furnace.Its a replacement for acetone.Gives same atmosphere and result.

Heat Treatment Salts & Chemicals

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Tempering Salts & Oils

We are engaged in formulating and producing wide range of quenching, marqueching & tempering salts & oils as per the ISO standard. These tempering salts & oils are produced from using quality raw material in conformity with ISO standard. Following are various types of quenching, marqueching & tempering salts & oils offered by us:

Meproche Quenching Oil

It is a mineral oil based and is featured with high oxidation stability and low viscosity. The compounded mineral quenching oils provides good proportion of toughness and hardness and offer least warpage with standard steels. Cited below are types of Meproche quenching oils:

Meproche Fast Quenching Oil

Specifications and features of Meproche Fast Quenching Oil are mentioned below:

  • Appearance Slightly pale
  • Flash Point 195°C. Min
  • Moisture Less than 0.1%
  • Acidity (Organic & Inorganic) Less than 0.01% each
  • Ash 0.05% max
  • Pour Point Below 5
  • Sap Value 0.2 to 0.5
  • Specific Gravity 0.85 to 0.86
  • Thermal Conductivity 0.087 to 0.09 BTU/HR/FT °F
  • Viscosity 35 sec at RT by Ford cup no.4

Meproche Quenching Oil No.2

We offer meproche Quenching oil No.2 with following specifications:

  • Appearance Slightly pale
  • Moisture Less than 0.1%
  • Acidity (Organic & Inorganic) Less than 0.05% each
  • Pour Point Below 5°C
  • Sap Value 1 to 8
  • Flash Point 220°C. Min
  • Ash 0.05% max
  • Specific Gravity 0.892
  • Thermal Conductivity 0.084 BTU/HR/FT °F
  • Viscosity approx. 80 SUS at 40'C

Meproche Quenching Oil No.3

Cited below are the specifications of Meproche Quenching Oil No.3:

  • Appearance Slightly pale
  • Flash Point 180°C. Min
  • Ash 0.1% max
  • Pour Point Below 5°C
  • Sap Value 4 to 8
  • Moisture Less than 0.1%
  • Acidity (Organic & Inorganic) Less than 0.05% each
  • Specific Gravity 0.892
  • Thermal Conductivity 0.084 BTU/HR/FT °F
  • Viscosity approx. 80 SUS at 40'C

Meproche Martempering Oil

Meproche Martempering Oil has work stability in the temperature range 150° C to 280° C. It gives low viscosity jobs from case carburising by cyanides can directly be quenched in this oil. After quenching, the oil avoids use of temporary rust preventives.

Tempering Salts & Oils
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Meproche Rust Preventives

Backed by expert chemists, we are able to formulate Meproche rust preventives in conformity with international standard. Wide range of the chemical is produced from quality raw material. Various types of Meproche rust preventives offered by us include following:

Solvent types

Tabulated below are the solvent type meproche rust preventives, we offer:

Meproche B

Solvent based

Quick drying

Gives waxy film of thickness 7 to 12 microns

Covers 70 to 78 sq. M. Per litre

Easily wipe able

Meproche 267

Strong water displacement

Fingerprint neutaliser used for indoor application

Coverage 97 to 105 Sq. m. per litre

Gives 7 to 12 micron film thickness

Dries in 1.5 min.


Oil Types

Wide range of oil types for meproche rust preventives offered by us are tabulated below:

Meproche Light

Thin oily consistency

Used for indoor application

Gives film thickness of 25 to 40 microns

Covers 85 to 95 Sq. m. per litre

Non drying

Meproche Medium

Medium viscosity

Higher film thickness of 50 to 75 microns

Non drying type

Covers 58 to 64 sq.m/litre.

Meproche Extra Heavy

Soft paste - for antifriction bearings
Covers 3 to 6 Sq. m. per kg
Gives a film thickness of 0.6 to 1 mm
Non drying type.

Meproche TX

Thixotropified oil type
Initial greasy consistency
Becomes very thin by heat or agitation and again sets on withdrawing heat or agitation
High film thickness 80 / 100 microns
Non drying

Following are some of other meproche rust preventives we offer:

Meproche 155

Meproche 155 is water-soluble and water thinnable synthetic rust preventive. It finds application to protect iron & steels from rusting within  shop and for finished packing. There may be dripping of oil from the components in case of oil type rust preventive.It results into exposure of the top surface and edges causing its rusting.where as in case of Meproche 155 there is no dripping because it dries in 20 min. or so.Its coverage is four times than that of oil type rust preventives.

Meproche Rust Preventives
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Meproche Specialty Products

With the support of modern manufacturing facility, we are able to develop eco-friendly meproche specialty products. The meproche specialty products are featured with purity, accurate composition and hence are globally accepted by our clients. It finds application in various industries including engineering, auto and steel.

Different kinds of meproche specialty products offered by us include following:

Meproche 401 Rust Removers

Meproche 401 rust removers is a slightly acidic liquid. It is applied on the rusty surface and is left for 2 to 5 minutes and then wipe out the rust.

Meproche C-21

A two pack type rust convertor obtained by mixing two components Meproche 401 and Meproche C-21 in a ratio of 4:1. It is apply on the rusted surface for four to five hours. By using wire brush, remove the loose scales on the surface. In case of highly pitted surfaces, the operation can be repeated if needed. It converts the rust into protective film.

Meproche  21 (Rust Converter)

Based on polyhydroxy organic compounds, Meproche 21 (Rust Converter) is used to remove old rusty pitted steel surfaces. It converts the most adherent surface into a protective coating. In addition, it also removes surface rust from newly manufactured steel sections. It is supplied in two pack system.

Method of its application:

Mix 50 gms of part Meproche 401 rust removers to 1 kg. of Meproche C-21

  • Apply it on the rusted surface
  • Leave it for 4 to 6 Hrs
  • Remove rust by wire brush
  • Repeat the process if necessary

It efficiently converts the balance rust into a passive state to prevent further rusting. It provides a temporary rust-prevention. It can be subsequently painted or lined. There is no need of wire brush operations in case of newly manufactured steel with a very thin rusty surface. Meproche 21 Rust Converter is mildly acidic in nature hence use rubber or polythene while handling it.

Meproche Specialty Products
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Meproche Rust Convertor

Our company is offering quality Meproche C-21 rust convertor, that is based on polyhydroxy organic compounds. It is efficiently used to remove rust from stored steel and old rusted steel already erected (whether in RCC or otherwise). With the chemical Meproche C-21 rust convertor, pitted surfaces can be converted into a protective coat. It is supplied in two packs.


A surface treated with MEPROCHE C 21 accepts primers and paint fast. It increases adherence of primers and paints and thus improves the life of paints. It covers approximately 70/75 square meter per Kg.

Method of application:

  • Mix 50 gms of part A to 0.950 kg. of part B
  • Apply on the rusted surface and leave it for 4 to 6 Hrs
  • Remove rust by wire brush
  • Repeat the process if necessary

The chemical converts the balance rust into a passive state thus stop further rusting. It provides temporary solution for rust prevention. It can later be painted or lined. Rubber gloves should be used while handling Meproche rust convertor as it is mildly acidic in nature.

Note:

The information provided is based on our experience and tests conducted by us on typical specimen. However, the actual working conditions are beyond our control and knowledge. Hence, we are not responsible for any liability for loss, damage, injury or mishap resulted.

Meproche Rust Convertor
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Gold Shining Chemicals

With the support of competent professionals, we formulate international standard gold shining chemicals, also known as gold shining salt. Eproche GS is a formulated compound and is used for electropolishing and deplating of gold and its alloys containing nickel, copper and zinc. The electrostripping or electropolishing is done by readjusting gold molecules on the top surface by action of chemicals by using a machine of nominal cost for supplying 10 to 30 volts DC. along with timers ammeter and voltmeter.

Method Of Use Of Gold Shining Chemicals:

  • Dissolve 10 % of Meproche GS Salt in tap water and put it in the bucket of the machine or in a beaker as the case may be.
  • The copper/ s. s. hooks of ( ) anode should be attached to the items to be stripped, and cathode (-) can be stainless steel or titanium.
  • The bath so prepared should be heated upto 50 to 60ºC. and should be kept at that temperature
    Now pass the DC current for 10/15 seconds of a voltage of 20 / 25V. Remove the articles from anode, rinse and dry - the polishing is complete
  • A small amount of agitation is preferred

Working conditions

  • T =50/60 degree C
  • t  =10 to 15 sec
  • V = 20/25 Volts
Gold Shining Chemicals
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Phosphating Chemicals

We offer wide array of phosphating chemicals to our international clients. The chemical is developed under hygienic condition as per the ISO standard. Prior to its dispatch at the client’s end, it is quality inspected by our professionals. It is available to our clients with customized packaging.

Various phosphating chemicals offered by us are mentioned details:

Meprophos 2614 Z

It is used to produce crystalline zinc phosphate coating obtained as per class A of IS 3618. It is widely used in seven-tank process.

Step One (Degreasing):

If the items to be phosphated have oily layer of grease then its degreasing should be done prior to any process. Various types of degreasing include following:

Alkaline Degreasing:

Following are the steps for alkaline degreasing:

  • Dissolve Meproche 245 at a ratio of 5% in water
  • Heat upto 80-85°C and dip the parts for 5 to 10 minutes
  • It removes industrial soil age, oil and grease and provides dirt free parts.

Test & Replenishment:

Take 10 ml of bath material and titrate against 0.1 N Sulphuric acid, using phenolphthalein as indicator. The pink end point should be between 60-65 ml and if found less add more Meproche 245 @ 0.8 kg per 1000 liters of bath material. It gives rise in pointage (No. of ml of 0.1 N sulphuric acid) and thus maintain the pointage between 60 and 65.

Remove the oil and grease from the top of the bath by skimming, as and when generated

Solution Degreasing:

  • Use of Trichloro Ethylene or 1: 1: 1 Trichloro Ethyane or Meproche Chlorosol
  • Ultrasonic Vibration is used if the parts are small then to accelerate the degreasing greatly
  • Meproche Chlorosol is very effective and cheaper than Tricholoro ethylene and 1:1:1 Trichloro Ethane.

Specifications:

  • Dip time = 10 to 15 seconds
  • Temperature = RT (or 5 to 10 minutes for DIP type degreasing at room temperature or 5 to 20 minutes at 85° c for vapor degreasing

Step Two (Rinsing): 

Rinse the components in hot/cold running water

Step Three (Pickling):

Following are the steps to be followed in the pickling stage:

  • Acid pickling bath should contain 14 to 18% concentration of Hydrocloric acid 18% Conc. from April to September
  • Add l litres of Meprolene per 1000 kgs of the bath material.
Phosphating Chemicals
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Chemical Resistant Coating
Meproche HRC is a specially designed synthetic cement to withstand abrasion and high temperatures (upto 1800ºC). Rhis heat resistant coating consists of two components viz. powder and syrup.It is an air-curing system.It can be plastered or casted as per requirement in situ. The casted component has high compressive strength too.
 
Method Of Use :
Take 1 part syrup and to it add powder slowly along with stirring. Powder may be taken from 0.8 parts to 1.2 parts depending on consistency required. The mortar can now be casted on the surface required to be protected from heat.
 
Shelf Life :
After mixing it be used within 20-25 minutes as the pot life is low. However the shelf life of individual components is very high and can safely be taken as one year.
 
Curing Time :
After casting allow the mortar to air-cure for about 10-12 hours, after which the surface is ready for use.

Meproche AAR 405 is a specially designed adduct of phenolic and epoxy resin cement to withstand alkaline materials and mild acids.It has strong adhesion and high compressive strength of app. 40000 psi.Its a low shrinkage type cement and can stand temperatures upto 150° C. The product consists of three components which have to be used in proper portions as per direction given below:

Method Of Use :

Surface preparation :
The surface to be coated should be free from dirt, oil, grease and rust. If needed grinding, sand paper or shot or sand blasting should be done.

Preparation of mortar :

Take 20%(of total mortar by weight) of syrup and to it add 14% (of mortar weight) of catalyst .Stir well for few minutes. Add powder to the extent of 66% (Of total mortar weight).Now the mortar is ready for use. Apply on the surfaces to be coated(which were cleaned earlier).

Shelf Life :

After mixing it is to be used within 20-25 minutes as the pot life is low. However the shelf life of individual components without mixing, is very high and can safely be taken as one year.

Curing Time :
After casting allow the mortar to air-cure for about 10-12 hours, after which the surface is ready for use.

Meproche AAR 410 is a specially designed synthetic cement to withstand alkaline materials and mild acids.It has strong adhesion and high compressive strength of app. 50000 psi.Its a low shrinkage type cement and can stand temperatures upto 110 C.
The product consists of three components which have to be used in proper portions as per direction given below;

Method Of Use :
Surface preparation :
The surface to be coated should be free from dirt,oil,grease, and rust.If needed grinding,sand paper or shot/sand blasting should be done.

Preparation of mortar :
Take 30% (of total mortar by weight) of syrup and to it add 3% (of mortar weight) of catalyst .Stir well for few minutes. Add powder to the extent of 67% (Of total mortar weight).Now the mortar is ready for use. Apply on the surfaces to be coated (which were cleaned earlier).
Chemical Resistant Coating
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Meproche Rust Remover

The Meproche 301 SPL is a very effective product for prevention and removal of rust on iron and steel surfaces without requiring precision control of bath. By using Meproche rust remover, our clients can achieve derusting and rust prevention in one attempt.


Method of use:

  • Take one part Meproche Rust remover and to it add equal part of water
  • In this bath, dip the rusted components for 15 to 20 minutes
  • Take the components out and rinse with water
  • Dip the components in Meprophos 105 for passivation and let it dry

It is better to remove the dirt, rust and grease from the bath from time to time to avoid contamination of components with oil and grease removed.

Note: This process gives a maximum of 1.6 micron coating as against 7.5 microns of hot zinc phosphating. However, this process is suitable before painting, improves adhesion on the surfaces, and gives higher protection against corrosion.

Meproche Rust Remover
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Electroplating Salts

Backed by adept chemists and other professionals, we are able to formulate and produce diverse range of electroplating salts. These electroplating salts are offered to our clients in compliance with the international standard. Mentioned below are various electroplating salts we offer:

  • Meproche Cyanide zinc salt
  • Meproche purifiers
  • Meproche Cyanide zinc brighteners
  • Meproche Passivators - Hot and cold types: post plating protectives such as green, yellow, blue and black
  • Meproche and zinc brighteners
Electroplating Salts
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Machining Fluids

We are providing wide range of machining fluids oil types to our international clients. The chemical is formulated from quality raw material. We are a quality driven company and do its stringent checking prior to its disposal at clients end. Following are various kinds of machining fluids oil types we formulate:

Meproche H-60

Cutting oil
Good for hard water
Gives milky emulsion with water
To be used at 4 % concentration
Good E.P. Properties
Used for drilling, turning, milling and boring

Meproche Antisep 'K'

Specially designed coolant base for grinding bearing races / rings having high refrigerant base and e. P. Additives
Product was specially developed for skf - pune.

Meproche Conc Soluble Grinding Fluid

Water thinneable
Semi synthetic - solution type
Very good bactericidal properties
Good rust preventives
2% concentration passes is specification
Used 4% mainly for steel ball manufacturing

Meproche STG

Transparent grinding coolant
Good corrosion inhibitions
Use 2 to 10% depending on application
Fully synthetic
Water soluble
Suitable for centreless grinding, cylindrical and surface grinding


Machining Fluids
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Paint Removers

We are one of the trustworthy organizations for offering wide range of quality paint removers. These paint removers are developed using quality raw materials under the surveillance of the experienced chemists. Meproche paint removers are formulated as per ISS 430 & 431.

Various paint removers offered by us include:

Meproche Paint stripper:

It is a formulated product and is used to remove paint from steel and other substrates. Wide range of paint stripper is offered in various grades depending on the type of paint to be removed. In addition, it also depends on the position of the surface i.e. vertical or horizontal.

Meproche Paint Remover GP:

Meproche Paint Remover GP is a general purpose paint remover. It is widely used in various applications such as synthetic enamels, epoxies, stoving paints and powder paints. However the exact specifications of the substrate and paint should be given for much efficient removal.

Method of application:

By using either brush or dip method, Meproche Paint Remover GP can be applied. The surface after application should be left for five to fifteen minutes. By using a scraper or a wiper cloth, the paint thereafter can be removed. A second treatment can be given in case the paint surface is not removed completely due to human error of application.

Paint Removers
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