Lapping Machine

This can take two forms. The first type of lapping (traditionally called grinding) typically involves rubbing a brittle material such as glass against a surface such as iron or glass itself (also known as the 'lap' or grinding tool) with an abrasive such as aluminum oxide, emery, silicon carbide, diamond, etc. In between them. This produces microscopic conchoidal fractures as the abrasive rolls between the surfaces and removes material from both. The other form of lapping involves softer material for the lap, which is charged with the abrasive. The lap is then used to cut a harder material the workpiece. The abrasive embeds within the softer material which holds it and permits it to score across and cut the harder material. Taken to the finer limit, this will produce a polished surface such as a polishing cloth on an automobile, or a polishing cloth or polishing pitch upon glass or stee.

 

ADVANTAGES

• Economical

• Labour saving

• High rate of Production

• High operational efficiency

• Less down time of engine

• Precision

• Longer life of valves

• Consistency in lapping & quality of work

• Skilled labour not required.

 

The Double Side Lapping Machines, manufactured by our company are capable to lap and polish less than 40 micron parts to get extreme flatness and surface quality say nanometer level. These are available in various specifications that can also be customized to suit the varied requirements of the clients within committed time frame.

 

Features:

 

• Durable operation
• Easy to operate
• Durable performance

D-HONER DHL-1,2,4 & 6 Valve Lapping Maching are the first of their kind in India. These Machines will provide major Technological Break through in Valve Lapping operation of Internal combustion engines.

D-HONER DHL machine beside mechanizing the operation will overcome all the draw-back that are associated with Manual lapping. Due to simultaneous lapping of 4 or 6 valves at optimum lapping speed, production high as 5 to 6 times can be achieved with remarkable degree of consistency. The operational simplicity of the machine enable use of unskilled labour. All these factors result in considerable reduction in operational cost.

Specially designed heavy-duty compact geared motor of ample capacity with an output speed that is optimum for valve lapping operation. The mechanism of the machines is the machine is fairly simple and hence requires practically no maintenance.

 

Advantages :

• Economical

• Labour saving

• High rate of Production

• High operational efficiency

• Less down time of engine

• Precision

• Longer life of valves

• Consistency in lapping & quality of work

• Skilled labour not required.

Our range of bench type lapping machines are used for fine finishing of various components of automobile, bearing and others. These machines are precision engineered using the cutting edge technology that ensures high performance and efficiency. Available in various specifications, these can also be custom designed to suit the specific requirements of the clients.

Our range is used in the following applications :

    Hydraulic valves

    Pneumatic valves

    Fuel injection barrels

    Gauges

    Jig bushes

    Connecting rods

    Rocker arms

We have with us a range of spherical lapping machines that are developed to provide highly accurate spherical surfaces on a variety of components and materials. Our range is suitable for on most materials including ceramic, natural metals and alloyed metals.

 

These are used in the following applications :

 

• Prosthetic devices

• Valve assemblies

• Bearing manufacture

• Pump components

 

Advantages :

 

• Suitable to process all common materials including ceramic, cobalt chrome etc.

• Simple fixture designs to accommodate all types of product

• All parts are manufactured from graded stainless steel

• Modular design to enable easy configuration

• Built in cleaning option between stages.

Gear lapping is the process of imparting fine finish and high degree of accuracy to gear teeth. The lapping is accomplished by running mating pairs together in a gear lapping machine and feeding a liquid abrasive compound under pressure into the gear pair. In order to ensure smooth and quiet running process, we have developed a precision engineered range of gear lapping machines. Our range of machines are widely appreciated for their sturdy construction and low maintenance. To cater the specific needs of the clients, we also custom designed these machines as per the their detailed specifications.

We are engaged in manufacturing a range of plunje cut lapping machines that are used in automobile, bearing and hydraulics applications. The lapping machines are used for precision surface finishing, often in conjunction with loose abrasive compounds. Our range of machines are made using the best grade components that ensures smooth functionality, durable performance and highly reliable service. In addition, we also make sure that these are in compliance with international standards.