We carry different models of 15 kHz Ultrasonic Welders, which are designed for welding medium to large-size parts at higher amplitudes. Plastics assembly at 15 kHz frequency has an upper hand over conventional 20 kHz frequency, as former allows welding of softer plastics with better far field distances.

The construction of the product comprises of a welder and power supply. Model 1595 and Model 1596 are the two models of 15 kHz Ultrasonic Welder, available with us. Model 1595 include features:

Bench press with a single-piece and cast aluminum base

Motorized head height adjustment

In-line air cylinder

Front-panel pneumatic

Speed controls

Model 1596 of 15 kHz Ultrasonic Welder includes features:

Slimline actuator designed for automated systems

Can be mounted in virtually any position on a bridge or other

Rigid structure

Optional linear encoder for distance welding

20 kHz is the most widely used frequency in Ultrasonic Welders. The 20 kHz Ultrasonic Welder supplied by us is used for a range of applications & thermoplastic components. The Model X-Press of 20 kHz Ultrasonic Welder is available with us. It has an integrated power supply in form of an in-built microprocessor-controlled generator. The unique features of 20 kHz Ultrasonic Welder (Model X-Press) are cited below:

Front panel microprocessor and pneumatic controls

Bench press with a single piece, cast aluminum base

Integrated Power supply

Direct in-line air cylinder

Weld by digital time

Constant energy mode.

The 40 kHz Ultrasonic Welders works on high frequency but with a gentle action. The product are ideal in conditions where minimization of Applied Pressure & Ultrasonic Vibrations are required. It is perfect for plastics assembly with products such as Microelectronic Components, Printed Circuit Boards and Medical Devices. A welder and power supply, together, makes the construction of 40 kHz Ultrasonic Welders. The common features of the product are:

Fast

Accurate.

Features of Model 4095

Bench press with removable cast aluminum base

Direct in-line air cylinder

Pneumatic speed controls

Optional linear encoder for distance welding

Features of Model 4096:

Slimline actuator designed for automated systems

Can be mounted in virtually any position on a bridge or other rigid structure

Optional linear encoder for distance welding

We offer an array of top quality hand held welders. Model H520/CV52 of hand held welders is one of our in-demand products. It is generally used for various manual assembly operations such as staking, spot welding and inserting. The product comprises of an ultrasonic power supply and a hand gun, best suited for all applications of our clients. Few features of the product are:

Titanium front drivers with threaded face for interchangeable tips.

RF converter cable, etc.

The product comes with some optional attachments:

Hand Gun with Manual Arbor Press Accessory

Pistol Grip Hand Held Welder

Hand Held Welder with Stapler

Attachment

We supply the MX Series of Vibration Welders that provide linear vibration welding for large, several or complex-shaped parts. The product can be further tooled for simultaneous assemblage of multiple smaller parts. The MX Series is used for vibration welding of all thermoplastic materials. These materials may be injection molded, formed, extruded or thermoformed. Few of the prominent features of the product are:

Closed loop hydraulic pressure control

Digitally controlled electromagnetic drive system

Patented upper tool auto-tune control

User-friendly Windows TM PC/PLC system with color touch-panel operator interface

Weld in time, distance or energy mode

We provide different models of high class spin welders that are ideal for round or cylindrical parts. The product is specially designed for various spherical and cylindrical applications. An entire spin welding system comprises of a power supply and welder. Model 1010 and Model 1020 of spin welders are supplied by us. Common features of both these models are:

Spin power head on dual columns

Multi-horsepower electric motor drive

Dynamic braking

Exclusive features of Model 1010 Spin Welder

Fixed vertical opening with 10¡¨ space

Exclusive features of Model 1020 Spin Welder

Adjustable Vertical opening from 10¡¨ ¡V 20¡

Positive Stop Adjustment

We supply custom hot plate welders to join irregularly shaped semi-crystalline & amorphous thermoplastic materials, by action of radiant or direct contact heat. Hot plate welders are provided with hydraulic, pneumatic, or servo-controlled actuation. Exclusive and unmatched features of the products are mentioned below:

20¡¨ (508mm) x 60¡¨ (1524mm) Horizontal Platen

Channeled Liquid Cooling for Radiant Heat Control

Independent Part-to-Platen Pressure Control

Independent Part-to-Part Pressure Control

Hydraulic Actuation with Remote Pump System

Multiple Heat Zones with Digital Temperature Control

PLC Controlled System with Touch Panel Operator Interface

Vacuum Assist Contoured Tooling

We supply world class Heat Staking and Inserting Machines to our clients. The machines are used in applications of single point, multi-point or multi-plane thermal staking & inserting. General inserting applications include driving metal parts into a hollow boss opening. Here, the metal part may be a threaded brass insert. General staking applications include formation of a solid boss in a rivet type head, to capture or retain a secondary part. Its special features include:

6 heat zones, adjustable from 80-999¢X F each

6 microprocessor-based digital temperature controls

6¡¨ (152.4 mm) x 6¡¨ (152.4 mm) upper tooling platen

Adjustable power head height

Heater on/off and digital time controls

Up to 1-1/2 tons of downward force

Tool advance shock absorber

Optional pneumatic slide table

Ultrasonic horns are designed with an FEA (Finite Element Analysis) simulation program. It permits to observe vibratory actions of the horn, before the process of fabrication. Aluminum, titanium, stainless steel, hardened steel and cast polyurethanes are materials used to fabricate the product. D Sonics Toolings Private Limited offers design & custom machining of various tooling and fixtures for following applications:

Ultrasonic plastic welding

Vibration welding

Spin welding

Multi-element configurations for spot welding, staking and insertion.

Ultrasonic horns are applied with carbide facing or chrome plating, which adds to its strength and durability. Some unique attributes of the product are:

Segmented and adjustable fixtures, to ensure a secure fit with the molded plastic parts

Contoured fixtures and tools, for irregularly shaped parts

Through inspection for even amplitudes
Peripheral devices to clamp, hold & align opposing

We offer precision engineered food cutting machines. These are known for their superior performance. They are made from quality grades of raw materials. Our machines are in great demand among our clients.