E - Mech Enterprises India Private Limited

This buff made by using highest quality cotton sheeting and held by evenly & closely distributed teeth of Steel Ring Center.

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Due to Bias cutting of cloth and self cooling property this buff posses following advantages:


1) Being ‘Bias Cut” it intends to cut faster and ensure maximuim life.

2) Best suitable for flat or contoured work.
3) Ready for immediate use without ranking.

4) Composition adheres more readily to the Bias cut material and does not fray thus reduce was wastage of composition.


5) Due to Bias cut cloth no clogging of dust extraction equipment.

This Dryer of two main M. S. Channel section supports at sides and heavy duty M.S. Angle Irons, in which the main chamber of Dryer is mounted.

The Perforated Basket is rotated vertically by shaft fitted in Taper Rubber cone Bush.

The Main Shaft is rotated by V. Belt driven by vertically mounted Electric Motor.

The Articles to be dried are to be fed in the Basket by opening the Lid provided on the top of Container and dried articles are emptied from the bottom by merely pressing the handle lever provided on the top of the Machine.

This is a Heavy Duty Hexagonal Barrel of M.S. coupled to M.S. Base Frame. It is driven by a 1 HP Geared Motor using V Belt. Popular size is 40 kgs with dimension 24” x 15” A/F. The Barrel can be lined with Rubber, Wood or PVC as required. Other sizes are also available.

After the coating is completed on the pieces, they are required to be blow dried, which ensures removal of excess drops of Lacquer as well as increases the temperature of the articles before they are taken for Oven curing.

These are normally in range of 10 volt / 10 Amps output. These are single-phase models, with Digital Ammeter & Voltmeter and are Air Cooled. These can be provided with Timers, Constant Voltage Constant Current features as desired.

When large volume of production is required, it is convenient to use Plating Racks or Jigs. These jigs are made from copper or Brass and the contacts are made from Spring Steel or Phosphor Bronze. The Unit is then coated with an Acid / Alkali resistant Plastisol or PVC Coating.

Jigs can even be made from S. S. and Titanium for specific applications.

Jigs have to designed in accordance with the shape & size of component, Tank Size, production desired, and Current Distribution. We undertake designing & fabrication of Jigs for both Manual and Auto Matic Plants.

we offer complete range of double welded metal tanks of any capacity. These tanks are suitable for electroplating, anodising, phosphating, electropolishing, picking and other processes.

these tanks can be fabricated from m. S. Or stainless steel. They are painted externally with acid & alkali resistant epoxy paint.

polishing mops

We can fabricate Tanks from Polypropylene & PVC according to your desired size. These tanks would be provided with suitable reinforcement along the sides to prevent bulging. Common usage of Polypropylene / PVC Tanks is Pickling, Silver & Gold plating, Electroless Nickel etc. Polypropylene Tanks are also good for smaller capacity Modular Systems such as Electrophoretic Lacquering.

These Tanks can also be offered with higher thickness and with M. S. Frame for Nickel, Acid Copper.

Standard size:
a) 885 (L) x 510(B) x 310 (H)
b) 450 (L) x 250 (B) x 220 (H) mm.

Models where main Chamber is made from PVC/PP are also available.

To conform with ASTM B 117, models where the Salt Solution container is outside of Spray Chamber are also available.

These are highly efficient and robust Filter Units, suitable for most general plating solution with the exception of CHROME.

The Unit consists normally of a Motor driven polypropylene pump with a mechanical seal or a Magnetic Drive Sealless pump, connected to a Filter chamber made of Polypropylene or M.S. lined with PPGL and containing a Filter Stack. The Filter Stack comprises a S.S. 316 or P.P. central pipe, a set of P.P. Filter Discs with Filter Cloth and Filter paper. The Filter Stack is easily removable from the chamber and needs to be cleaned regularly. A pressure gauge is provided, which indicates when the stack requires cleaning.

The whole unit (excepting mini unit) is mounted on a trolley for easy movement. The unit is suitable for acid and alkaline solutions having temperature upto 70 degree centigrade.

Activated carbon or Filter aids can be used in these Filter Units. The filter unit is provided with Suction and Delivery hoses.

The presence of an acid radical such as sulphates in a Chromium Solution is a basic requirement, which makes deposition of Chromium possible. Sulphates act only as a Catalyst and are not consumed in the reaction. However, a loss is encountered due to drag out of solution, and throwing power is critically affected.

The Sulphate estimation kit provides the quickest and simplest method for estimation and control of Sulphates with accurate results. The kit is easy to operate. Directions are easy to follow. Solutions are clearly indicated. The Kit, as illustrated, is complete with:

Console of Tanks for convenient and compact usage. A console of 7 Tanks is used comprising Pre- Rinse and Post-Rinse Tanks together with the main Lacquer Tank. These Tanks are normally fabricated out of Polypropylene and are provided with Lids to ensure the dust free condition of the solution when not in use. A common drainage system is often provided.

This is a Filter Unit of Higher Capacity with twin chambers, suitable for high volume Bath of Nickel, Zinc, etc.

this consists of two chambers such as ultrasonic chamber and vapour degreasing chambers. Degreasing solvent is poured in both the chambers and electrically heated. The temperature is arrested by thermostats. The job is loaded on basket of fixture and immersed in ultrasonic chamber for ultrasonic cleaning and then transferred to vapour degreasing chamber.

ultrasonic 3 stage degreasers.
when degree to contamination is more and heavy production is desired, third chamber as pre-cleaning chamber is necessary. The degreasing solvent remains same for all the three chambers. Solvent is electrically heated. The job is loaded on baskets or future and immersed in pre-cleaning chamber first and subsequently in other two chambers.

These Barrels are designed for bulk or large volume plating, typically for hardware or such articles. These units are designed for quick and efficient handling of materials.

These Barrels comprise of a M.S. Tank lined with suitable lining material and fitted with Polypropylene perforated Barrel, bearings, side panels and gear rings. All these remain inside the Barrel.

The Barrel can be raised out of the Tank by a hand operated pinion sector mechanism. The plated parts are emptied out conveniently through a Funnel into a Bucket placed on a side rest. The Barrel is counter balanced to minimize the lifting effort. Cathode contacts are of flexible type, designed to give effective current distribution and to be easily removable for stripping.

These types of Barrels are used for plating small parts where standard Barrels are not possible, and Tanks are also not practical.

The Barrel is Octagonal in shape and of M.S. lined internally with rubber. It is rotatable and is fitted with a Geared Motor of A.C. Supply.

These can be used for Copper, Brass, Cadmium, Zinc, Tin, Silver & Nickel Plating.

This comprises of a Barrel of Polypropylene/Perspex of size 11 ½ “x 6” approx and is suited for a load of 3 to 5 kgs. The unit is ideally meant for usage with a Tank of size 2’ x 2’ x 2’.

The unit is powered with a 12 Volts D. C. Geared Motor Power is provided to the Motor from the Cathode Rod of the Tank by connecting the Terminals of the Motor.

This Miniature fully immersed Barrel is built from Perspex /P. P. and is a complete Unit with its dedicated Tank of Perspex / P. P. It is ideally suited for plating of small quantities of ½ kg to 1 kg material such as jewellery, electronic and engineering parts. A geared motor of 6 or 12 Volts D. C. powers the Barrel.

This unit comprises of a Portable Barrel of Polypropylene of size 12” x 8” or nearer for capacity 5 to 8 kgs. The barrel is powered by a three phase or single phase A. C. Supply Geared Motor of 1/8 H.P. The unit is suitable for use within a tank size of 2”x2”x2” and is fitted with danglers.

H. P. Phase Bearing Spindle Size
0.33 1 2 152 mm
0.5 1 or 3 2 152 mm
0.75 1 or 3 2 152 mm
1.00 3 2 152 mm
2.00 3 2 or 4 228 mm
3.00 3 2 or 4 228 mm
5.00 3 2 or 4 228 mm
Rotary Switch, Motor Starter, Pedestal, M. S. Load cover and
rubber duct can also be supplied extra in the Unit.

For polishing of all kinds of Metallic Pipes & Rods from 10mm to 50 mm diameter. The job is fed forward by a three speed variable Cork feed wheel of 184mm dia x 76 mm which rotates the job at correct speed. The feed wheel has a ½ hp Motor. The larger contact wheel is of 304mm dia, 76mm width and 28.57 mm above. This is loaded with an Emery Belt, which serves for Polishing. The Machine is fitted with a foot pedal for releasing the job from Polishing.

this consists of a bowl or tank shaped unit to hold polishing media (chips or balls), water & other chemical compounds. This unit is mounted on a strong frame. The articles to be polished are vibrated at a suitable amplitude and frequency and roll over each other to achieve suitable deburring, descaling, radiusing, & finishing as required. This machine is far more effective & faster than conventional barrels. Suited for intricate & delicate components. Recommended for jewellery applications. Different sizes available.

A Cartridge Filter of 2 to 5 microns mesh size is recommended for filtration and removal of dust particles. This serves the dual purpose of Filtration as well as movement of the solution.

In this Unit, a Magnetic Sealless Pump of higher capacity is coupled with a Chamber of Polypropylene. The Filter Media consists of 4 nos of Filter Cartridge of 20” length. Unit is mounted on Trolley. Different combinations of Cartridge size & Qtys can be offered with suitable Pump capacity based on Customers requirement.

Salient Features:
1) It is fabricated from 99.5% pure Titanium used for plating purpose.
2) Titanium baskets are made of highly rigid construction and expanded mesh has been provided for the easy flow of electrolyte. Baskets are fitted with plain or twister hooks.
3) Reinforcing strips are welded for better durability. Also bottom and sides of all the baskets are formed to a channel section of suitable thickness to carry necessary weight anodes.
4) Plain or twisted hooks are fully wielded to basket’s body to fit snugly on bus bars to avoid any current loss.
5) High corrosion resistance to all electrolytes ensures longer life of coils & baskets.

TITANIUM ANODE BASKETS (TAB-02)

In this Unit, a Magnetic Sealless Pump of higher capacity is coupled with a Chamber of Polypropylene. The Filter Media consists of a Filter Stack comprising Polypropylene Discs, P. P. Filter Cloth & Filter Paper. The unit is mounted on a Trolley for convenience. The Unit can be suitably modified to increase / decrease the number of Discs. Pump capacity can also be suitably modified.

This is a small Filter Unit with a chamber made of Acrylic or PVC / Polypropylene and provided with a Filter Stack consisting of 8 discs of 6” dia. The unit is fitted with a Magnetic Drive Sealless Pump of suitable capacity.

TITANIUM HEATERS
Titanium coils are normally made from 1” O.D. Titanium Pipe. It can be supplied in various Shapes as per customer requirement. Typical Applications are as a Cooling Coil in Acid Zinc, Acid Copper and also Hard Chrome Baths.


S. S. HEATERS
For alkali solutions 304 or 316 qualities are to be used. 316 qualities of S. S. Heaters can also be used for diluted acid solutions, phosphateing, Trichloroethylene and De-ionized water.


M S HEATERS
For water, oil, alkali cleaners and caustics. M. S. heaters can be used.


LEAD BONDED HEATERS
This heaters has to be used for acid baths like Sulphuric, hydrochloric, nitric and etching purpose.


SILICA HEATERS
To be used for all type of acid solutions like chromic, Sulphuric, etc. [except hydrofluoric & phosphoric]. This heater can also be used for the bath of Nickel, Anodising and Electropolishing.


GLASS HEATERS
To be used in R & D / Laboratories, Nickel , Alkali, Gold solutions etc.


PROTECTION GUARD FOR HEATERS
Silica and glass heater being fragile requires to be protected by Polypropylene perforated Guard. Available for all heaters lengths.

These are Units with Digital Temperature Indicator cum Controller. They are mounted in a Acid / Alkali resistant PVC / Polypropylene Body with suitable gasket to prevent fumes inflow into the body. The Units are complete with a PT 100 type Sensor which can be installed in the Plating Vat using Titanium or Glass Tubing. The Units are easy to install and maintain.

Titanium coils are normally made from 1” O.D. Titanium Pipe. It can be supplied in various Shapes as per customer requirement. Typical Applications are as a Cooling Coil in Acid Zinc, Acid Copper and also Hard Chrome Baths.

These Rectifiers are normally in the range of 10 Volts / 10 Amps or upwards till 10 Volts / 50 Amps output. These are single-phase models with Digital Meters. These are Air Cooled. These can be provided with Timers, CV, CC features. It is also common to have an Ampere Minute meter with a Totalizer.

Proper Polishing of Materials to be plated is pre-requisite for good finish. Different materials such as Polishing compositions, Polishing Mops, Wheels etc, are used based on the shape of the item to be polished and the metal involved.

1) Red Compositions
This is used for quick cutting and for fineness in Polishing.
2) Green Composition
This is used for finishing of Stainless Steel and for achieving better Chrome finish on Chrome Plated items.
3) S.S. White Composition
As the name suggests, it is normally used for cutting and polishing of Stainless Steel, particularly Cutlery and Utensils. Also used for finishing dull chrome deposits.
4) Emery Composition
Black This is used for finishing of ferrous components. This composition helps to remove scratches and for final finish of Iron and Steel items prior to Nickel Plating.
5) Rouge
This is used for finishing of Brass Articles and also for finishing of Gold, Silver items.

These dryers are of solid construction with a strong & heavy base of Casting. The Body is of sheet metal. The Flywheel and the Perforated Basket are balanced to reduce vibrations. Heating is provided with Elements, which can be easily replaced. The lid is interlocked with the Foot Pedal, which cuts off power supply to the Motor & Heaters.

This is a special Rectifier of capacity ranging up to 100 Volts and 20 Amps. The capacity required depends upon the number of pieces loaded in any batch. The Rectifier consists of ramping arrangement for gradual increases of the voltage, Digital Timer and Digital Meters. The Dimmerstat should be motorized with a Contactor arrangement.

A. C. INPUT
Rectifiers are designed to work off 415 V AC nominal 3 phases, 50Hz supply and are suitable for a range of 375V to 415-V. Units of very small capacities namely 8V/12V/16V and upto 100 Amps can also be supplied to work off the input voltage of 240V AC nominal 1 phase, 50 Hz supply.
D. C. OUTPUT
The D.C. output is continuously adjustable from 0 to full rated value, from no load to full rated current, over the input range described. All the 3 phase units are having a low ripple of approx. 5% and as such are suitable for any kind of metal finishing.
MAJOR COMPONENTS
The units are assembled with high quality materials, and the components are manufactured to relevant specifications as follows:

These are portable Mini Diaphragm Compressor. They provide oil free air with built-in Micro Air Filter. Noise volume is low and hence they are suitable for small Plating Plants and Laboratory etc. Capacity 1.75 CFM & 50 Psi in single Diaphragm Die and 2.8 CFM & 50 Psi in double Diaphragm Die.

Digital pH Meter is a simple direct Indication Instrument, which measures pH. pH is an important measurement in Electroplating

We offer:
Laboratory pH Meter:-
This is Table Top model with pH Electrode, Stand etc and 3.1/2” Digit Display. Resolution is 0.01.

Portable pH Meter:-
This is a pocket model with 0.1 Resolution and lower accuracy, but with convenient handling as it has built in electrode. Measurement is possible in process itself.

This product is used to transfer various patterns on to ALUMINUM AND OTHER METALLIC SURFACES. In order to transfer the patterns, the metallic surfaces must first be primed with special powder (PU or PP) of an appropriate color. The pattern is actually transferred on to the powder-coated surface rather than on the metal itself. The process is suitable for products with flat surface. However, it has also been done successfully on three dimensional or polygonal surfaces. The designs have to be selected carefully so that the pattern does not break.

Heat transfer process is generally used to transfer patterns such as wood grain, granite patterns and other designs on products such as aluminum profiles, metallic doors, metallic door frames, window frames, metallic ceiling and metallic furniture in the area of product surface decoration.

This is an Octagonal M. S. Barrel mounted on C I frame coupled with stout tie bars. It is rotatable, and is powered by a 1 H.P. Geared motor. The standard unit is of 20-kg capacity and has size of 432 mm x 558 mm x 545 mm depth. Other sizes are also available. Lining of the Barrel with Rubber, PVC or Wood can be done as per requirement.

Appropriate liquid is poured in the tank for removing specific contamination. Heating if desired also incorporated. The job is loaded on jigs. Fixtures, Wire, Baskets or any other convenient method and immersed in tank for prescribed time. Single stage Ultrasonic Cleaning system is useful with Neutral or Alkaline liquid. Acidic solution to be used with special arrangements.

USAGE:

WATER TRANSFER FILM MAKES YOUR PRODUCT

LOOK LIKE WOOD
LOOK LIKE METAL
LOOK LIKE MARBLE
LOOK LIKE PLASTIC