Incepted in the year 1984, Ellen Ferrous Castings Private Limited is one of the reputed manufactures and exporters of Ductile Iron, SG Iron & Cast Iron Castings.
Due to our advanced manufacturing unit and efficient workforce we have successfully produced range of industrial standard. Our quality controller stringently checks the entire range on various testing parameters to maintain the industrial standard. We have advanced quality management system that confirms to ISO 9001:2008 standards.
We have industrial experience of over 25 years which helps in the production of our range that includes steering components, motor components, etc. We have employed 250 skilled workers which helps us to garner a position in the domestic market.
Product Portfolio
We are a specialized manufacturer of Ductile Iron, SG Iron & Cast Iron Castings which includes General Engineering - Motor Components, General Engineering - Compressor Components, Steering Components, Fluid Handling - Valves, Fluid Handling - Water Fittings, Gear Housing and Post Tensioning System- Anchorage Material. These are manufactured with quality raw material that is sourced from the most reliable vendors.
Our range is widely appreciated by our clients due to following features:
Due to these features, our range meets the requirements of various industry standards like ISO 9001:2008. Leveraging on our robust infrastructure we have been able to achieve a production capacity of 500mt per month for cast iron and SG iron (up to 700/2) castings.
Our Other Products
In addition to the above mentioned C.I and S.G Iron castings, we are also engaged in manufacturing some other components such as steering components, motor components, etc. These include the following:
• Ductile iron & cast iron valve components • Ductile iron anchor blocks • Trombles & anchorage components • Ductile iron water fittings • Cast iron motor components • Cast iron compressor components • Cast iron centrifugal pump components • Cast iron • Ductile iron automotive components
Warehouse & Packaging
We have a spacious warehouse to safely store of our C.I and S.G Iron castings such as general engineering steering components, motor components and fluid handling valves. Our warehouse is divided into a number of sections, which helps in accommodating these systematically. Moreover, our warehouse is properly ventilated and has following features:
• Controlled temperature • Pest free environment • Material handling equipment • Fire safety arrangements
Further, we stick to several safe packaging methods to ensure damage free transit of our fluid handling valves and fluid handling water fittings. We use corrugated boxes, cartons and cardboard boxes to pack the gear housings.
Customer Satisfaction
Ever since our inception, we are determinedly working to provide our customers with optimum satisfaction through our range of C.I and S.G Iron castings such as general engineering steering components, motor components, and fluid handling valves. In order to provide optimum satisfaction to our customers, our representatives remain in constant touch with their counterparts in client’s team. Moreover, we endeavor to understand their specific requirements for types and amount of order. Furthermore, we proceed to manufacture only such fluid handling water fittings, which can satisfy client’s expectations in the best manner. Few of the parameters, which allow us to achieve maximum customer satisfaction includes following:
• Customization • Timely delivery of orders • Provide quality service • Well equipped manufacturing facility
Quality Assurance
Quality always stands high on our priority list while doing business. We ascertain that quality of our C.I and S.G Iron castings is never compromised for the sake of monetary profits. Our fluid handling valves and fluid handling water fittings are widely appreciated by our clients for their high levels of performance. While manufacturing, we perform various quality checks to ensure quality of our gear housing. Our engineers conduct quality test of these on the basis of the below mentioned parameters:
We have one of the most contemporary manufacturing facilities in India, which is well equipped with all the latest machineries and equipments. Certified with ISO 9001:2008 standards, our facility has the installed capacity of 500 meter per month, for C.I. and S.G Iron (up to 700/2) castings. Spread over a vast area, our facility enables us to reduce the work load of our machine operators. Our manufacturing facility comprises following equipment for different manufacturing process:
Melting
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Induction Furnace
Inductotherm
550KW with crucibles of 750 Kg
Cupola Furnace.
Pioneer
2 Mt/hour.
Spectrometer
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Spectrometer
Spectro
Fe & Cu based
Moulding
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Fully Mechanised sand plant with high speed muller
-
10 Mt/hour
ARPA 450 Moulding machine
Sarvamangala
650 x 650 x 300
ARPA 300 Moulding Machine
BMD
400 x 520 x 120
Air Compressor
K.G.Khosla
40 HP
Air Compressor
Elgi
25 HP
Manufacturing Facility
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Core sand mixer
West Man
100 Kg
Core Oven
KSM
24 Kw
CO2 Gas regulator
-
-
Fettling
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Shot blasting machine
Hindustan Equipment
350 Kgs
Been Blasting machine Rotary Table
Viku Engg
300 Kgs
Laboratory
Plant, Machinery, Test Equipment
Make
Capacity/Range/Size
Complete facilities for chemical analysis of metal
-
-
Facilities for sand testing
-
-
Instant carbon silicon analyzer
Suyash
40 Tonnes
Universal testing machine
FIE
3000 kg
Brinell hardness testing machine
Fine
-
Inverted stage metallurgical microscope
Metzer
-
Customization
To keep our valued customers satisfied, we constantly strive to meet their specific needs by customizing our wide range such as steering components, motor components, etc. All our sincere efforts have been widely appreciated by our clients and have helped us garner huge demands from our existing clientele as well as the new ones.
Our range is customized on the following parameters:
• Size • Design • Construction material • Shape
Quality Policy / Processes
Quality Policy
The company was awarded ISO 9001:2000. Over the year the company has gained the reputation of supplying high quality C.I and S.G Iron castings.
The basic quality policy of the company stresses on the following points:
To be customer focused, employee driven and data based.
Commitment to Quality at all levels in the organization.
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