Ellen Ferrous Castings Private Limited

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About Us

Incepted in the year 1984, Ellen Ferrous Castings Private Limited is one of the reputed manufactures and exporters of Ductile Iron, SG Iron & Cast Iron Castings.

Due to our advanced manufacturing unit and efficient workforce we have successfully produced range of industrial standard. Our quality controller stringently checks the entire range on various testing parameters to maintain the industrial standard. We have advanced quality management system that confirms to ISO 9001:2008 standards.

We have industrial experience of over 25 years which helps in the production of our range that includes steering components, motor components, etc. We have employed 250 skilled workers which helps us to garner a position in the domestic market.

Product Portfolio

We are a specialized manufacturer of Ductile Iron, SG Iron & Cast Iron Castings which includes General Engineering - Motor Components, General Engineering - Compressor Components, Steering Components, Fluid Handling - Valves, Fluid Handling - Water Fittings, Gear Housing and Post Tensioning System- Anchorage Material. These are manufactured with quality raw material that is sourced from the most reliable vendors.

Our range is widely appreciated by our clients due to following features:

•    Reliability
•    High efficiency
•    Durable performance
•    Corrosion resistance
•    Smooth functionality

Due to these features, our range meets the requirements of various industry standards like ISO 9001:2008.  Leveraging on our robust infrastructure we have been able to achieve a production capacity of 500mt per month for cast iron and SG iron (up to 700/2) castings.

Our Other Products

In addition to the above mentioned C.I and S.G Iron castings, we are also engaged in manufacturing some other components such as steering components, motor components, etc. These include the following:

•    Ductile iron & cast iron valve components
•    Ductile iron anchor blocks
•    Trombles & anchorage components
•    Ductile iron water fittings
•    Cast iron motor components
•    Cast iron compressor components
•    Cast iron centrifugal pump components
•    Cast iron
•    Ductile iron automotive components
Our Other Products
Our Other Products

Warehouse & Packaging

We have a spacious warehouse to safely store of our C.I and S.G Iron castings such as general engineering steering components, motor components and fluid handling valves. Our warehouse is divided into a number of sections, which helps in accommodating these systematically. Moreover, our warehouse is properly ventilated and has following features:

•    Controlled temperature
•    Pest free environment
•    Material handling equipment
•    Fire safety arrangements

Further, we stick to several safe packaging methods to ensure damage free transit of our fluid handling valves and fluid handling water fittings. We use corrugated boxes, cartons and cardboard boxes to pack the gear housings.

Customer Satisfaction

Ever since our inception, we are determinedly working to provide our customers with optimum satisfaction through our range of C.I and S.G Iron castings such as general engineering steering components, motor components, and fluid handling valves. In order to provide optimum satisfaction to our customers, our representatives remain in constant touch with their counterparts in client’s team. Moreover, we endeavor to understand their specific requirements for types and amount of order. Furthermore, we proceed to manufacture only such fluid handling water fittings, which can satisfy client’s expectations in the best manner.  Few of the parameters, which allow us to achieve maximum customer satisfaction includes following:

•    Customization
•    Timely delivery of orders
•    Provide quality service
•    Well equipped manufacturing facility

Quality Assurance

Quality always stands high on our priority list while doing business. We ascertain that quality of our C.I and S.G Iron castings is never compromised for the sake of monetary profits. Our fluid handling valves and fluid handling water fittings are widely appreciated by our clients for their high levels of performance. While manufacturing, we perform various quality checks to ensure quality of our gear housing. Our engineers conduct quality test of these on the basis of the below mentioned parameters:

•    Tensile strength
•    Flexibility
•    Dimensional accuracy
•    Material strength
•    Impact resistance

Manufacturing Facility

We have one of the most contemporary manufacturing facilities in India, which is well equipped with all the latest machineries and equipments. Certified with ISO 9001:2008 standards, our facility has the installed capacity of 500 meter per month, for C.I. and S.G Iron (up to 700/2) castings. Spread over a vast area, our facility enables us to reduce the work load of our machine operators. Our manufacturing facility comprises following equipment for different manufacturing process:

Melting

Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Induction Furnace

Inductotherm

550KW with crucibles of 750 Kg

Cupola Furnace.

Pioneer

2 Mt/hour.

 

 

 

Spectrometer

Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Spectrometer

Spectro

Fe & Cu based

 

 

 

Moulding

Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Fully Mechanised sand plant with high speed muller

-

10 Mt/hour


 

 

ARPA 450 Moulding machine

Sarvamangala

650 x 650 x 300

ARPA 300 Moulding Machine

BMD

400 x 520 x 120

Air Compressor

K.G.Khosla

40 HP

Air Compressor

Elgi

25 HP

Manufacturing Facility


Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Core sand mixer

West Man

100 Kg

Core Oven

KSM

24 Kw

CO2 Gas regulator

-

-

 

 

 

Fettling

Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Shot blasting machine

Hindustan Equipment

350 Kgs

Been Blasting machine
Rotary Table

Viku Engg

300 Kgs

 

 

 

Laboratory

Plant, Machinery, Test Equipment

Make

Capacity/Range/Size

Complete facilities for chemical analysis of metal

-

-

Facilities for sand testing

-

-

Instant carbon silicon analyzer

Suyash

40 Tonnes

Universal testing machine

FIE

3000 kg

Brinell hardness testing machine

Fine

-

Inverted stage metallurgical microscope

Metzer

-

Customization

To keep our valued customers satisfied, we constantly strive to meet their specific needs by customizing our wide range such as steering components, motor components, etc. All our sincere efforts have been widely appreciated by our clients and have helped us garner huge demands from our existing clientele as well as the new ones.

Our range is customized on the following parameters:

•    Size
•    Design
•    Construction material
•    Shape

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